ES300 1992-1997

ABS & Trac Actuator

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove the right front fender liner.

    Click image to see an enlarged view

    Fig. ABS and TRAC system components-1997-99 models

  4.  
  5. Remove the A/C tube clamp bracket bolt.
  6.  
  7. Using the SST (SST 09751-36011), disconnect the 6 brake lines from the ABS and TRAC actuator.

    Click image to see an enlarged view

    Fig. Using the SST (SST 09751-36011), disconnect the 6 brake lines from the ABS and TRAC actuator

  8.  
  9. Remove the ABS and TRAC actuator assembly:
    1. Disconnect the 2 connectors.
    2.  
    3. Remove the 2 bolts, 2 nuts and ABS and TRAC actuator assembly.
    4.  

  10.  
  11. Remove the ABS and TRAC actuator:
    1. Remove the 2 nuts and ABS and TRAC actuator from actuator bracket.
    2.  
    3. Remove the 2 holders and 3 cushions from the ABS and TRAC actuator.
    4.  

  12.  

To install:

  1. Installation is the reverse of removal, noting the following:
    1. Tighten the 2 actuator-to-bracket nuts to 48 inch lbs. (5 Nm).
    2.  
    3. Tighten the 2 actuator nuts and bolts to 14 ft. lbs. (19 Nm).
    4.  
    5. Tighten the brake lines:

      10 mm nut: 11 ft. lbs. (15 Nm)
       
      12 mm nut: 14 ft. lbs. (20 Nm)
       

    6.  

  2.  
  3. Refill brake fluid reservoir, bleed the brake system, and check for leaks.
  4.  

 
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