ES300 1992-1997

Actuator

Print

Removal & Installation



Specific to:

Lexus ES300 1992

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Using SST (SST 09023-00100), disconnect the brake lines from/to the ABS actuator.

    Click image to see an enlarged view

    Fig. Using SST (SST 09023-00100), disconnect the brake lines from the ABS actuator

  4.  
  5. Remove the bolts and ABS actuator.

    Click image to see an enlarged view

    Fig. ABS actuator and related components-1992 models

  6.  

To install:

  1. Installation is the reverse of removal, noting the following:
    1. Tighten the brake line to 11 ft. lbs. (15 Nm).
    2.  

  2.  
  3. Refill brake fluid reservoir, bleed the brake system, and check for leaks.
  4.  

Specific to:

Lexus ES300 1993-1996

  1. Before servicing the vehicle, refer to the Precautions Section.

    Click image to see an enlarged view

    Fig. ABS actuator and related components-1993 models



    Click image to see an enlarged view

    Fig. ABS actuator and related components-1994-96 models

  2.  
  3. Using SST (SST 09023-00100), disconnect the brake lines from/to the ABS actuator.

    Click image to see an enlarged view

    Fig. Using SST (SST 09023-00100), disconnect the brake lines from/to the ABS actuator

  4.  
  5. Remove the A/C tube joint mounting bolt.
  6.  
  7. Remove the power steering hose clamp bolt.
  8.  
  9. Remove the power steering fluid reservoir.
  10.  
  11. Remove the brake tube clamp bolt.

    Click image to see an enlarged view

    Fig. Remove the brake tube clamp bolt

  12.  
  13. Remove the ABS actuator:
    1. Disconnect the connectors.
    2.  
    3. Remove the bolts and ABS actuator.
    4.  
    5. Remove the nuts and ABS actuator from the actuator bracket.
    6.  

  14.  

To install:

  1. Installation is the reverse of removal, noting the following:
    1. Tighten the brake line to 11 ft. lbs. (15 Nm).
    2.  
    3. Tighten the actuator bolts to 14 ft. lbs. (19 Nm).
    4.  
    5. Tighten the actuator bracket nuts to 48 inch lbs. (5 Nm).
    6.  

  2.  
  3. Refill brake fluid reservoir, bleed the brake system, and check for leaks.
  4.  

Specific to:

Lexus ES300 1997-1998

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove the right front fender liner.

    Click image to see an enlarged view

    Fig. ABS actuator and related components-1997-98 models

  4.  
  5. Remove the A/C tube clamp bracket bolt.
  6.  
  7. Using the SST (SST 09751-36011), disconnect the 6 brake lines from the ABS actuator.

    Click image to see an enlarged view

    Fig. Using the SST (SST 09751-36011), disconnect the 6 brake lines from the ABS actuator

  8.  
  9. Remove the ABS actuator assembly:
    1. Disconnect the 2 connectors.
    2.  
    3. Remove the 2 bolts, 2 nuts and ABS actuator assembly.
    4.  

  10.  
  11. Remove the ABS actuator:
    1. Remove the 2 nuts and ABS actuator from actuator bracket.
    2.  
    3. Remove the 2 holders and 3 cushions from the ABS actuator.
    4.  

  12.  

To install:

  1. Installation is the reverse of removal, noting the following:
    1. Tighten the 2 actuator-to-bracket nuts to 48 inch lbs. (5 Nm).
    2.  
    3. Tighten the 2 actuator nuts and bolts to 14 ft. lbs. (19 Nm).
    4.  
    5. Tighten the brake lines to 11 ft. lbs. (15 Nm).
    6.  

  2.  
  3. Refill brake fluid reservoir, bleed the brake system, and check for leaks.
  4.  

 
label.common.footer.alt.autozoneLogo