Expedition, Navigator 2006-2007

Brake Disc (Rotor)


Removal & Installation

Dust and dirt accumulating on brake parts during normal use may contain asbestos fibers from production or aftermarket brake linings. Breathing excessive concentrations of asbestos fibers can cause serious bodily harm. Exercise care when servicing brake parts. Do not sand or grind brake lining unless equipment used is designed to contain the dust residue. Do not clean brake parts with compressed air or by dry brushing. Cleaning should be done by dampening the brake components with a fine mist of water, then wiping the brake components clean with a dampened cloth. Dispose of cloth and all residue containing asbestos fibers in an impermeable container with the appropriate label. Follow practices prescribed by the Occupational Safety and Health Administration (OSHA) and the Environmental Protection Agency (EPA) for the handling, processing, and disposing of dust or debris that may contain asbestos fibers.

  1. Remove the brake pads.
  3. Remove the brake caliper anchor plate bolts, then remove the brake caliper anchor plate.
  5. Remove the brake disc (rotor).

To install:

  1. Install the brake disc (rotor).
  3. Install the brake caliper anchor plate and tighten the retaining bolts to 148 ft. lbs. (200 Nm).

    Click image to see an enlarged view

    Fig. Install the anchor plate (2), and secure with the mounting bolts (1)

  5. Install the brake pads