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    2003 Oldsmobile Truck Silhouette AWD 3.4L SFI 6cyl

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    Ford Focus 2000-05

    Removal & Installation

    Print

    2.0L (VIN 3 And VIN P) Engines



    1. Before servicing the vehicle, refer to the Precautions section.
    2.  
    3. Disconnect battery negative cable from battery and properly isolate to prevent accidental reconnection.
    4.  
    5. Remove or disconnect the following:

      Cooling fan motor and shroud.
       

    6.  
    7. Drain the cooling system.

      Four pin-type retainers from the radiator air deflector
       
      Upper radiator hose
       

    8.  
    9. Raise the vehicle.
    10.  
    11. Support the condenser and transaxle oil cooler (if equipped with air conditioning).

      Radiator lower coolant hoses
       
      Horn electrical connector
       
      Radiator support bracket bolts
       
      Radiator support bracket
       
      Radiator

      Click image to see an enlarged view

      Fig. The radiator is removed from beneath the vehicle.

       

    12.  

    To install:

    1. Install or connect the following:

      Radiator
       
      Radiator support bracket
       
      Radiator support bracket bolts and securely tighten
       
      Horn electrical connector
       
      Radiator lower coolant hoses
       
      Upper radiator hose
       
      Four pin-type retainers from the radiator air deflector
       

    2.  
    3. Fill and bleed the cooling system.
    4.  
    5. Reconnect negative battery cable.
    6.  

    2.0L (VIN 5) Engine



    1. Before servicing the vehicle, refer to the Precautions section.
    2.  
    3. Disconnect battery negative cable from battery and properly isolate to prevent accidental reconnection.
    4.  
    5. Drain the cooling system.
    6.  
    7. Remove or disconnect the following:
    8.  
    9. Detach wiring harness retaining clip from the cooling fan shroud
    10.  
    11. Raise and support the vehicle.
    12.  
    13. Detach and support the air conditioning condenser.
    14.  
    15. Using the special tool 303-397 or a suitable cooling hose clamp remover/installer, disconnect the radiator upper hose.
    16.  
    17. Using the special tool 303-397 or a suitable cooling hose clamp remover/installer, disconnect the radiator lower hose.
    18.  
    19. Remove or disconnect the following:
      NOTE
      Support the radiator and cooling fan motor and shroud.


      WARNING
      Do not use excessive force to release the cooling fan motor and shroud.



      Wiring harness retaining clip from the radiator support bracket
       
      Horn(s) electrical connector
       
      Radiator support bracket bolts
       



      Radiator support bracket
       
      Radiator and cooling fan motor and shroud
       



      Radiator

      Click image to see an enlarged view

      Fig. Due to tight clearance in the engine bay, a special tool is needed to remove the radiator hose clamps.



      Click image to see an enlarged view

      Fig. The radiator is removed from beneath the vehicle.

       

    20.  

    To install:

    1. Install or connect the following:

      Radiator
       
      Cooling fan motor and shroud
       
      Radiator support bracket bolts
       
      Horn(s) electrical connector
       
      Wiring harness retaining clip
       
      Radiator hoses
       
      Air conditioning condenser
       

    2.  
    3. Lower the vehicle.
    4.  
    5. Fill and bleed the cooling system.
    6.  

    2.0L (VIN N) & 2.3L (VIN Z) Engine



    1. Before servicing the vehicle, refer to the Precautions section.
    2.  
    3. Disconnect battery negative cable from battery and properly isolate to prevent accidental reconnection.
    4.  
    5. Raise the vehicle.
    6.  
    7. Drain the cooling system.
    8.  
    9. Lift and remove the cooling fan motors and shroud from the retainer brackets and lower from the vehicle.
    10.  
    11. Remove or disconnect the following:

      Electrical connector from the horn
       
      Upper hose from the radiator
       
      Lower hose from the radiator
       
      Push-type pins and the lower radiator splash shield
       

    12.  
    13. Detach and support the air conditioning condenser, if equipped.
    14.  
    15. Detach the wiring harness retaining clip from the radiator support bracket.
    16.  
    17. If equipped with automatic transmission, detach the transmission fluid cooler from the two RH and the one LH brackets and support the fluid cooler.
    18.  
    19. Remove the four bolts and the lower core support.
    20.  
    21. Remove the radiator.

      Click image to see an enlarged view

      Fig. The radiator is removed from beneath the vehicle.

    22.  

    To install:

    1. Install or connect the following:

      Radiator
       
      Four bolts and lower core support
       
      Transmission fluid cooler, if equipped
       
      Air conditioning condenser, if equipped
       
      Lower radiator splash shield
       
      Upper and lower radiator hoses
       
      Horn electrical connector
       
      Cooling fan motors and shroud
       

    2.  
    3. Fill and bleed the cooling system.
    4.  
    5. Lower the vehicle.
    6.  
    7. Reconnect the negative battery cable.
    8.  

    2.3L (VIN Z) Engine



    1. Before servicing the vehicle, refer to the Precautions section.
    2.  
    3. Disconnect battery negative cable from battery and properly isolate to prevent accidental reconnection.
    4.  
    5. Raise the vehicle.
    6.  
    7. Drain the cooling system.
    8.  
    9. Lift and remove the cooling fan motors and shroud from the retainer brackets and lower from the vehicle.
    10.  
    11. Remove or disconnect the following:

      Electrical connector from the horn
       
      Upper hose from the radiator
       
      Lower hose from the radiator
       
      Push-type pins and the lower radiator splash shield
       

    12.  
    13. Detach and support the air conditioning condenser, if equipped.
    14.  
    15. Detach the wiring harness retaining clip from the radiator support bracket.
    16.  
    17. If equipped with automatic transmission, detach the transmission fluid cooler from the two RH and the one LH brackets and support the fluid cooler.
    18.  
    19. Remove the four bolts and the lower core support.
    20.  
    21. Remove the radiator.

      Click image to see an enlarged view

      Fig. The radiator is removed from beneath the vehicle.

    22.  

    To install:

    1. Install or connect the following:

      Radiator
       
      Four bolts and lower core support
       
      Transmission fluid cooler, if equipped
       
      Air conditioning condenser, if equipped
       
      Lower radiator splash shield
       
      Upper and lower radiator hoses
       
      Horn electrical connector
       
      Cooling fan motors and shroud
       

    2.  
    3. Fill and bleed the cooling system.
    4.  
    5. Lower the vehicle.
    6.  
    7. Reconnect the negative battery cable.
    8.  

     
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