Ford Freestar, Monterey 2004-2006

Air Mix/Mode Actuator (Blend Door)

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Removal & Installation



Air Distribution
  1. Remove the LH quarter trim panel.
  2.  
  3. Remove the auxiliary floor duct nut.
  4.  
  5. Remove the auxiliary floor duct.
  6.  
  7. Remove the 2 auxiliary C-pillar duct pin-type retainers.
  8.  
  9. Remove the auxiliary plenum chamber nut.
  10.  
  11. Remove the 2 auxiliary plenum chamber screws.
  12.  
  13. Disconnect the auxiliary mode door actuator electrical connector.
  14.  
  15. Remove the 3 auxiliary mode door actuator screws.
  16.  
  17. Remove the auxiliary mode door actuator.
  18.  
  19. Installation is the reverse of the removal procedure  

    Click image to see an enlarged view

    Fig. Exploded view of the auxiliary floor duct nut (1), auxiliary floor duct (2), auxiliary C-pillar duct pin-type retainers (3), auxiliary plenum chamber nut (4), auxiliary plenum chamber screw (5), auxiliary mode door actuator electrical connector (6), auxiliary mode door actuator screws (7) and auxiliary mode door actuator (8)

  20.  

Temperature
  1. Remove the LH quarter trim panel.
  2.  
  3. Disconnect the auxiliary temperature blend door actuator electrical connector.
  4.  
  5. Remove the 2 auxiliary temperature blend door actuator screws.
  6.  
  7. Remove the auxiliary temperature blend door actuator.
  8.  
  9. Installation is the reverse of the removal procedure.

    Click image to see an enlarged view

    Fig. View of the auxiliary temperature blend door actuator electrical connector (1), auxiliary temperature blend door actuator (2) and auxiliary temperature blend door actuator screws (3)

  10.  

 
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