Ford Freestar, Monterey 2004-2006

Window Systems

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Removal & Installation



Motor
  1. Remove the window regulator.
    WARNING
    The window regulator has a counterbalanced spring. The window glass must be in the up position, or the regulator arm must be blocked to prevent it from springing open when the window motor is removed. Failure to follow these instructions may result in personal injury.

  2.  
  3. Remove the 3 bolts and the front door window regulator motor.

    Click image to see an enlarged view

    Fig. Remove the window regulator motor

  4.  
  5. To install, reverse the removal procedure and tighten the window regulator motor bolts to 71 inch lbs. (8 Nm).
  6.  

Motor & Regulator
  1. Remove the front door trim panel.
  2.  
  3. Position the watershield aside.
  4.  
  5. Connect the window control switch. If necessary, connect the battery.
  6.  
  7. Lower the window enough to gain access to the door window glass rivets, then remove the rivets.

    Click image to see an enlarged view

    Fig. Remove the rivets

  8.  
  9. If removing only the front door window glass regulator assembly and motor, tape the window in the closed position after removing the rivets.

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    Fig. Tape window in the closed position

  10.  
  11. Remove the 4 window regulator rivets.
  12.  
  13. Remove the 3 window regulator nuts.

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    Fig. Remove the three window regulator nuts

  14.  
  15. Disconnect the electrical connector.

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    Fig. Disconnect the electrical connector

  16.  
  17. Remove the front door window regulator.
  18.  
  19. To install, reverse the removal procedure. Tighten the 3 window regulator nuts to 9 ft. lbs. (12 Nm).
  20.  

Switch
  1. Disconnect the negative battery cable.
  2.  
  3. Remove the window control switch bezel.
  4.  
  5. Remove the 2 screws.
  6.  
  7. Disconnect the electrical connectors.
  8.  
  9. Remove the window control switch.
  10.  
  11. To install, reverse the removal procedure.

    Click image to see an enlarged view

    Fig. Remove the window control switch

  12.  

 
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