G6 2005-2007

Master Cylinder

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Removal & Installation



  1. Remove the driver side instrument panel insulator.
  2.  
  3. Disconnect the clutch master cylinder push rod from the clutch pedal pin.
  4.  
  5. Remove the clutch fluid reservoir retaining nut.
  6.  
  7. Remove the clutch fluid reservoir from the strut tower stud.
  8.  
  9. Remove the air cleaner outlet duct.
  10.  
  11. Remove the clutch hose retaining clip.
  12.  
  13. Disconnect the clutch hydraulic hose from the clutch master cylinder.
  14.  
  15. Rotate the clutch master cylinder clockwise 1/8 turn.
  16.  
  17. Remove the clutch master cylinder from the cowl.
  18.  

To install:

  1. With the clutch fluid reservoir connection at 2 o'clock position, insert the clutch master cylinder into the cowl.
  2.  
  3. Align the keys of the clutch master cylinder housing with the tabs on the cowl.
  4.  
  5. Rotate the clutch master cylinder counter clockwise approximately 1/8 turn until fully seated. The clutch fluid reservoir hose connection will be at vertical 12 o'clock position when the clutch master cylinder is properly installed.
  6.  
  7. Connect the clutch hydraulic hose.
  8.  
  9. Install the air cleaner outlet duct.
  10.  
  11. Install the clutch fluid reservoir to the strut tower stud.
  12.  
  13. Install the clutch fluid reservoir nut and tighten to 15 ft. lbs. (21 Nm).
  14.  
  15. Position the clutch master cylinder push rod to the clutch pedal pin.
  16.  
  17. Push the clutch master cylinder push rod onto the clutch pedal pin to secure.
  18.  
  19. Install the driver side instrument panel insulator.
  20.  
  21. Bleed the clutch hydraulic system.
  22.  

 
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