GM Astro/Safari 1985-1996 Repair Guide

Clutch Pedal

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REMOVAL & INSTALLATION



See Figure 1



Click image to see an enlarged view

Fig. Fig. 1: Exploded view of the clutch pedal assembly

  1. Disconnect the negative battery cable for safety.
  2.  
  3. Remove the hush panel and clutch start switch.
  4.  
  5. Remove the retainer (number 105 in the accompanying illustration), washer and pin.
  6.  
  7. Remove the pushrod, retainer and clutch pedal. Slide a long screw or rod through the bracket while removing the clutch pedal to hold the brake pedal in place.
  8.  
  9. Remove the bushings and spring.
  10.  

To install:
  1. Install a new spring and bushings.
  2.  
  3. Install the clutch pedal while removing the long screw or rod.
  4.  
  5. Install a new retainer, pushrod, pin, washer and retainer.
  6.  
  7. Lubricate the clutch pedal with chassis grease.
  8.  
  9. Install and adjust the clutch start switch.
  10.  
  11. Connect the negative battery cable and verify proper switch operation.
  12.  
  13. Install the hush panel.
  14.  

 
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