See Figures 1 and 2
The voltage regulator combines with the battery and alternator to comprise the charging system. Just as the name implies, the voltage regulator regulates the alternator voltage output to a safe amount. A properly working regulator prevents excessive voltage from burning out wiring, bulbs, or contact points, and prevents overcharging of the battery. Mechanical adjustments (air gap, point opening) must be followed by electrical adjustments and not vice versa.
Since 1973 all GM cars have been equipped with alternators which have built-in solid state voltage regulators. The regulator is in the end frame (inside) of the alternator and requires no adjustment. The following adjustments apply only to pre-1973 units.
Some 1973 Camaros were built using a 1972 type alternator with an external voltage regulator. Cars with serial numbers after N146488 (V8) and N154788 (six-cylinder) are affected. On these cars, check the voltage regulator as you would on a 1972 or earlier model.
REMOVAL & INSTALLATION
- Disconnect the battery ground cable.
- Disconnect the wiring harness from the regulator.
- Remove the mounting screws and remove the regulator.
- Make sure that the regulator base basket is in place before installation.
- Clean the attaching area for proper grounding.
- Install the regulator. Do not overtighten the mounting screws, as this will cancel the cushioning effect of the rubber grommets.
See Figure 3
As explained earlier, mechanical adjustments must be made first, then followed by electrical adjustments.POINT OPENING
Using a feeler gauge, check the point opening. To change the opening, carefully bend the armature stop. The point opening for all Camaro regulators should be 0.014 in.AIR GAP
Check the air gap with the points just touching. The gap should be 0.067 in. If the point opening setting is correct, then the relay will operate OK even if the air gap is off. To adjust air gap, bend the flat contact spring.Voltage Adjustment (Electrical Adjustment)
See Figures 4, 5 and 6
- Connect a 1 / 4 ohm, 25 watt fixed resistor (a knife blade switch using a 1 / 4 ohm resistor) into the charging circuit (as illustrated) at the battery positive terminal. One end of the resistor connects to the battery positive terminal while the other connects to the voltmeter.
Operate the engine at 1,500 rpm or more for at least 15 minutes. Disconnect and reconnect the regulator connector and read the voltage on the voltmeter. If the regulator is functioning properly, the reading should be 13.5-15.2V. If the reading is not within this range, keep the engine running at 1,500 rpm and do the following:
- Disconnect the terminal connector (four terminal connector) and remove the regulator cover. Reconnect the connector and adjust the voltage to 14.2-14.6 by turning the adjusting screw.
- Detach the connector, install the cover, and reattach the connector.
- Increase the regulator temperature by running the engine at 1,500 rpm for 10 more minutes.
- Detach and reattach the connector and read the voltmeter. A reading of 13.5-15.2 indicates a good regulator.