GM Corvette 1984-1996 Repair Guide

Windshield and Fixed Glass



If your windshield, or other fixed window, is cracked or chipped, you may decide to replace it with a new one yourself. However, there are two main reasons why replacement windshields and other window glass should be installed only by a professional automotive glass technician: safety and cost.

The most important reason a professional should install automotive glass is for safety. The glass in the vehicle, especially the windshield, is designed with safety in mind in case of a collision. The windshield is specially manufactured from two panes of specially-tempered glass with a thin layer of transparent plastic between them. This construction allows the glass to "give" in the event that a part of your body hits the windshield during the collision, and prevents the glass from shattering, which could cause lacerations, blinding and other harm to passengers of the vehicle. The other fixed windows are designed to be tempered so that if they break during a collision, they shatter in such a way that there are no large pointed glass pieces. The professional automotive glass technician knows how to install the glass in a vehicle so that it will function optimally during a collision. Without the proper experience, knowledge and tools, installing a piece of automotive glass yourself could lead to additional harm if an accident should ever occur.

Cost is also a factor when deciding to install automotive glass yourself. Performing this could cost you much more than a professional may charge for the same job. Since the windshield is designed to break under stress, an often life saving characteristic, windshields tend to break VERY easily when an inexperienced person attempts to install one. Do-it-yourselfers buying two, three or even four windshields from a salvage yard because they have broken them during installation are common stories. Also, since the automotive glass is designed to prevent the outside elements from entering your vehicle, improper installation can lead to water and air leaks. Annoying whining noises at highway speeds from air leaks or inside body panel rusting from water leaks can add to your stress level and subtract from your wallet. After buying two or three windshields, installing them and ending up with a leak that produces a noise while driving and water damage during rainstorms, the cost of having a professional do it correctly the first time may be much more alluring. It is advise that you have a professional automotive glass technician service any broken glass on your vehicle.


See Figures 1 and 2

Check with your state and local authorities on the laws for state safety inspection. Some states or municipalities may not allow chip repair as a viable option for correcting stone damage to your windshield.

Although severely cracked or damaged windshields must be replaced, there is something that you can do to prolong or even prevent the need for replacement of a chipped windshield. There are many companies which offer windshield chip repair products, such as Loctites® Bullseye TM windshield repair kit. These kits usually consist of a syringe, pedestal and a sealing adhesive. The syringe is mounted on the pedestal and is used to create a vacuum which pulls the plastic layer against the glass. This helps make the chip transparent. The adhesive is then injected which seals the chip and helps to prevent further stress cracks from developing

Always follow the specific manufacturers instructions.

Click image to see an enlarged view

Fig. Fig. 1: Small chips on your windshield can be fixed with an aftermarket repair kit, such as the one from Loctite(

Click image to see an enlarged view

Fig. Fig. 2: Most kits use a self-stick applicator and syringe to inject the adhesive into the chip or crack