GM Metro/Sprint 1985-1993 Repair Guide

Headlamp Assembly

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REMOVAL & INSTALLATION



See Figures 1, 2, 3 and 4



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Fig. Fig. 1: Removing the headlamp bezel screws



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Fig. Fig. 2: Removing the headlamp retaining ring screws



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Fig. Fig. 3: Removing the headlamp



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Fig. Fig. 4: Disconnecting the headlamp connector

Sealed Beam Headlamp Assembly
  1. Disconnect the negative battery cable.
  2.  
  3. Remove the trim bezel.
  4.  
  5. Remove the retaining ring.
  6.  
  7. Disconnect the headlamp bulb electrical connector.
  8.  
  9. Remove the headlamp from the vehicle.
  10.  
  11. Installation is the reverse of removal.
  12.  

Composite Headlamp Assembly
  1. Disconnect the negative battery cable.
  2.  
  3. Remove the composite headlamp bulb from the headlamp lens assembly.
  4.  
  5. Remove the parking lamp housing.
  6.  
  7. Remove the plastic retaining clips and screw from the wheel housing. Pull the wheel housing back to gain access to the mounting nuts.
  8.  
  9. Remove the rubber retaining strap and air cleaner resonator, as required.
  10.  
  11. Remove the retaining nuts and then remove the composite headlamp assembly.
  12.  

To install:
  1. Install the composite headlamp assembly and tighten retaining nuts to 89 inch lbs. (10 Nm).
  2.  
  3. Install the rubber retaining strap and air cleaner resonator, as required.
  4.  
  5. Install the plastic retaining clips and screw in the wheel housing.
  6.  
  7. Install the parking lamp housing.
  8.  
  9. the composite headlamp bulb from the headlamp lens assembly.
  10.  
  11. Connect the negative battery cable.
  12.  

 
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