GrandCaravan 2008

Removal & Installation

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Specific to:

Chrysler Town & Country 2008-2009

Dodge Grand Caravan 2008-2009

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove fuel pump module. Refer to Fuel Pump Module, removal & installation.
    NOTE
    Mark the position of the fuel level sensor on the fuel pump module housing prior to removing. The correct position of the wires is critical to proper operation of the fuel level sensor. Mark the position of the wires prior to removing.

  4.  
  5. Use a terminal removal tool and remove the negative electrical wire (3) from the fuel level sensor.
  6.  
  7. Remove the positive electrical wire (4) from the fuel level sensor.
  8.  
  9. Remove the fuel level sensor retaining tabs (1) from the fuel pump module housing (2).

    Click image to see an enlarged view

    Fig. Fuel Level Sending Unit location

  10.  

To install:


NOTE
Correctly position the fuel level sensor to the fuel pump module housing, using the mark made during the removal procedure. Correctly install the positive and negative electrical wires to the fuel level sensor.

  1. Correctly position the fuel level sensor retaining tabs (1) to the fuel pump module housing (2). Press to lock the fuel level sensor into place on the fuel pump module.
  2.  
  3. Install the positive electrical wire (4) to fuel level sensor.
  4.  
  5. Install the negative electrical wire (3) to fuel level sensor.
  6.  
  7. Install the fuel pump module. Refer to Fuel Pump Module, removal & installation.
  8.  

 
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