H3 2006

Transfer Case Removal & Installation

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  1. Drain the transfer case.
  2.  
  3. Remove the front propeller shaft.
  4.  
  5. Remove the rear propeller shaft.
  6.  
  7. Remove the transfer case encoder motor.
  8.  
  9. Support the transmission assembly with a transmission jack.
  10.  
  11. Remove the 4 crossmember bolts.

    Click image to see an enlarged view

    Fig. Exploded view of the transfer case assembly

  12.  
  13. Remove the 3 crossmember-to-frame bolts.
  14.  
  15. Support the transfer case with a transmission jack.
  16.  
  17. Remove the transfer case crossmember.
  18.  
  19. Disconnect the transfer case electrical connector.
  20.  
  21. Remove the 5 transfer case-to-transmission nuts.
  22.  
  23. Remove the transfer case assembly from the vehicle.
  24.  
  25. Installation is the reverse of removal.
  26.  
  27. Tighten the transfer case-to-transmission nuts to 37 ft. lbs. (50 Nm).
  28.  
  29. Tighten the crossmember-to-frame bolts to 74 ft. lbs. (100 Nm).
  30.  
  31. Tighten the crossmember bolts to 37 ft. lbs. (50 Nm).
  32.  

 
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