Honda Civic/CRX/del Sol 1984-1995 Repair Guide

Fifth Gear Assembly

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REMOVAL & INSTALLATION



GW Transaxle

See Figures 1, 2 and 3



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Fig. Fig. 1: Remove the 5th gear housing end cover-GW series transaxles



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Fig. Fig. 2: Removing the 5th gear assembly GW series transaxle



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Fig. Fig. 3: Fifth gear components-GW series transaxles

  1. Raise and safely support the vehicle with jackstands.
  2.  
  3. Unplug the reverse light switch.
  4.  
  5. Remove the 5th gear housing.
  6.  
  7. Remove the spring pin from the 5th gear shift fork using a 5mm punch.
  8.  
  9. Remove the bearing, shift fork, 5th synchro sleeve, synchro hub, 5th gear and needle bearing from the mainshaft.
  10.  

To install:
  1. If replacing the bearing, make sure the snapring in the end cover is correct for the new bearing. Check as follows:
    1. Thoroughly clean the surface of the transaxle case.
    2.  
    3. Reinstall the synchro hub and bearing to the mainshaft.
    4.  
    5. Measure the distance between the top of the bearing outer race and the end cover mounting flange. Measure at two points and average the results.
    6.  
    7. Remove the snapring and spring washer (1984-85 vehicle) or oil guide plate (1986-87 vehicle) from the end cover.
    8.  
    9. Place a straight edge on the end cover and measure the depth of the snapring thrust shim installation hole. Measure at 2 points and average the results. Make sure to subtract the thickness of the straight edge from the reading.