Honda_Cr-V_2001-2006

Intake Manifold

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Removal & Installation



2.0L Engine
  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Relieve the fuel system pressure.
  6.  
  7. Remove or disconnect the following:

    Negative battery cable
     
    Air intake assembly
     
    Intake manifold resonator chamber and bracket
     
    Accelerator cable
     
    Fuel lines
     
    Evaporative Emissions (EVAP) control canister hose and vacuum hose
     
    Brake booster vacuum line
     
    Intake manifold vacuum line
     
    Positive Crankcase Ventilation (PCV) valve and hose
     
    Bypass hoses
     
    Fuel injector connectors
     
    Throttle Position (TP) sensor connector
     
    Manifold Absolute Pressure (MAP) sensor connector
     
    Idle Air Control (IAC) valve connector
     
    Cruise control actuator
     
    Intake manifold brackets
     
    Intake manifold

    Click image to see an enlarged view

    Fig. Intake manifold exploded view-2001 CR-V

     

  8.  

To install:

  1. Install or connect the following:

    New intake manifold gasket
     
    Intake manifold. Tighten the fasteners to 17 ft. lbs. (23 Nm).
     
    Intake manifold brackets
     
    Cruise control actuator
     
    IAC valve connector
     
    MAP sensor connector
     
    TP sensor connector
     
    Fuel injector connectors
     
    Bypass hoses
     
    PCV valve and hose
     
    Intake manifold vacuum line
     
    Brake booster vacuum line
     
    EVAP control canister hose and vacuum hose
     
    Fuel lines
     
    Accelerator cable
     
    Intake manifold resonator chamber and bracket
     
    Air intake assembly
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system.
  4.  
  5. Start the engine and check for leaks.
  6.  

2.4L Engine
  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Relieve the fuel system pressure.
  6.  
  7. Remove or disconnect the following:

    Negative battery cable
     
    Air intake assembly
     
    Accelerator cable
     
    Cruise control cable
     
    Evaporative Emissions (EVAP) control canister hose and vacuum hose
     
    Brake booster vacuum line
     
    Bypass hoses
     
    Intake manifold resonator chamber and bracket, for 2001 models
     
    Fuel lines
     
    Intake manifold vacuum line
     
    Positive Crankcase Ventilation (PCV) valve and hose
     
    Fuel injector connectors
     
    Throttle Position (TP) sensor connector
     
    Manifold Absolute Pressure (MAP) sensor connector
     
    Idle Air Control (IAC) valve connector
     
    Intake manifold brackets
     
    Intake manifold

    Click image to see an enlarged view

    Fig. Intake manifold and related parts

     

  8.  

To install:

  1. Install or connect the following:

    New intake manifold gasket
     
    Intake manifold. Tighten the fasteners to 16 ft. lbs. (22 Nm).
     
    Intake manifold brackets
     
    Cruise control actuator
     
    IAC valve connector
     
    MAP sensor connector
     
    TP sensor connector
     
    Fuel injector connectors
     
    Bypass hoses
     
    PCV valve and hose
     
    Intake manifold vacuum line
     
    Brake booster vacuum line
     
    EVAP control canister hose and vacuum hose
     
    Fuel lines
     
    Accelerator cable
     
    Air intake assembly
     
    Negative battery cable
     

  2.  
  3. Fill the cooling system.
  4.  
  5. Start the engine and check for leaks.
  6.  

 
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