Honda Insight 2000-2006

Exhaust Manifold

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section. Also see the IMA system disabling before proceeding with any procedure.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Exhaust manifold heat shield
     
    Heated Oxygen Sensor (HO 2 S) connector
     
    Air fuel ratio sensor connector
     
    Exhaust front pipe
     
    Exhaust manifold bracket, if equipped
     
    Exhaust manifold

    Click image to see an enlarged view

    Fig. Exploded view of the exhaust system-Insight

     

  4.  

To install:

  1. Install or connect the following:

    Exhaust manifold. Tighten the new fasteners to 17 ft. lbs. (24 Nm).
     
    Exhaust manifold bracket, if equipped. Tighten the bolts to 33 ft. lbs. (44 Nm).
     
    Exhaust front pipe. Tighten the bolts alternately to 16 ft. lbs. (22 Nm).
     
    Heated Oxygen Sensor (HO 2 S) connector
     
    Air fuel ratio sensor connector
     
    Exhaust manifold heat shield
     
    Negative battery cable
     

  2.  

 
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