Honda Insight 2000-2006

Flywheel

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Removal & Installation



  1. Remove the clutch, as outlined in the Drive Train Section.
  2.  
  3. Install the special tool (A).

    Click image to see an enlarged view

    Fig. To remove the flywheel, install the special tool (A)

  4.  
  5. Remove the flywheel mounting bolts in a crisscross pattern in several steps, then remove the flywheel.
  6.  
  7. Remove the sensor disc.
  8.  
  9. Remove the ball bearing (A) from the flywheel (B).

    Click image to see an enlarged view

    Fig. Remove the ball bearing (A) from the flywheel

  10.  

To install:

  1. Drive the new ball bearing into the flywheel using the special tools as shown. Apply a light coat of oil to the bearing surface.

    Click image to see an enlarged view

    Fig. Drive the new ball bearing into the flywheel using the special tools as shown.

  2.  
  3. Install the sensor disc and tighten the bolts to 8.8 ft. lbs. (12 Nm).
  4.  
  5. Align the hole (A) in the flywheel with the crankshaft dowel pin (B), and install the flywheel (C). Install the mounting bolts, finger-tight.

    Click image to see an enlarged view

    Fig. Align the hole (A) in the flywheel with the crankshaft dowel pin (B), and install the flywheel (C)

  6.  
  7. Install the special tool (A), then tighten the flywheel mounting bolts in a crisscross pattern in several steps to a final torque of 33 ft. lbs. (44 Nm)

    Click image to see an enlarged view

    Fig. Install the special tool (A), then torque the flywheel mounting bolts in a crisscross pattern in several steps.

  8.  
  9. Install the clutch pressure plate, as outlined in the Drive Train Section.
  10.  

 
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