Honda Insight 2000-2006

Intake Manifold

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section. Also see the IMA system disabling before proceeding with any procedure.
  2.  
  3. Drain the cooling system and engine oil.
  4.  
  5. Relieve the fuel system pressure.
  6.  
  7. Remove or disconnect the following:

    Negative and then positive battery cables
     
    Accessory drive belt
     
    Engine appearance cover
     
    Breather pipe and brake booster vacuum line
     
    Air cleaner and intake air duct
     
    Throttle cable linkage
     
    Brake booster vacuum hose
     
    EVAP canister hose
     
    Heater hoses
     

  8.  
  9. Disconnect and label all the electrical connectors that would interfere with the valve cover removal, then remove the valve cover.
  10.  
  11. Remove the intake manifold.

    Click image to see an enlarged view

    Fig. Intake manifold exploded view-Insight

  12.  

To install:

  1. Install or connect the following:

    New intake manifold gasket and o-rings
     
    Intake manifold. Tighten the fasteners to 16 ft. lbs. (22 Nm).
     
    Valve cover
     
    Electrical connectors
     
    Heater hoses
     
    EVAP canister hose
     
    Brake booster vacuum hose
     
    Throttle cable linkage
     
    Air cleaner and intake air duct
     
    Breather pipe and brake booster vacuum line
     
    Engine appearance cover
     
    Accessory drive belt
     
    Negative and then positive battery cables
     

  2.  
  3. Fill the cooling system.
  4.  
  5. Start the engine and check for leaks.
  6.  

 
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