Honda Insight 2000-2006

Radiator & Engine Fan

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section. Also see the IMA system disabling before proceeding with any procedure.
  2.  
  3. Drain the engine coolant.
  4.  
  5. Remove the upper and lower radiator hoses.
  6.  
  7. Disconnect the fan motor connector.
  8.  
  9. Remove the harness clamps, and remove the bulkhead, then pull up the radiator.
  10.  
  11. Remove the fan shroud assembly and disconnect all of the hoses.
  12.  
  13. Install the radiator in the reverse order of removal. Make sure the upper and lower cushions are set securely.
  14.  
  15. Fill the radiator with engine coolant and bleed the air. ***GET BLEEDING PROCEDURE FROM FAN SWITCH PROCEDURE AFTER FIGURE OUT CORRECT CAPACITY SPECS***

    Click image to see an enlarged view

    Fig. Exploded view of the radiator and fan assembly

  16.  

 
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