Honda Insight 2000-2006

Fuel Pump

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section. Also see the IMA system disabling before proceeding with any procedure.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Drain the fuel tank into a suitable approved container.
  6.  
  7. Remove or disconnect the following:

    Negative battery cable
     
    Muffler
     
    Place a support under the fuel tank
     
    Fuel tank shield and straps
     
    Fuel supply and return lines
     
    Fuel pump connector
     
    Fuel tank
     
    Fuel pump unit locknut using Special Tool 07AAA-S0XA100
     
    Fuel pump
     
    Fuel pump filter

    Click image to see an enlarged view

    Fig. Exploded view of the fuel pump module assembly-Insight; A/T shown M/T similar

     

  8.  

To install:

  1. Installation is the reverse of the removal procedure noting the following items:
    1. Install a new fuel pump base gasket.
    2.  
    3. Do not push on the suction filter.
    4.  
    5. Ensure the wiring harness connections are secure.
    6.  
    7. When installing the fuel pump align the marks on the fuel tank with the marks on the fuel pump.
    8.  
    9. Tighten the fuel tank unit locknut to 69 ft. lbs. (93 Nm).
    10.  
    11. Tighten the fuel tank straps bolts to 28 ft. lbs. (38 Nm).
    12.  

  2.  

 
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