Honda_Odyssey_2001-2006

Intake Manifold

Print

Removal & Installation



J35a1 & J35a4 Engines
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Intake manifold cover
     
    Evaporative Emissions (EVAP) control canister hose or vacuum hose
     
    Air intake tube
     
    Accelerator cable
     
    Cruise control cable
     
    Brake booster vacuum line
     
    Intake manifold vacuum line
     
    Positive Crankcase Ventilation (PCV) valve and hose
     
    Intake Air Temperature (IAT) sensor connector
     
    Idle Air Control (IAC) valve connector
     
    Throttle Position (TP) sensor connector
     
    Manifold Absolute Pressure (MAP) sensor connector
     
    Intake manifold

    Click image to see an enlarged view

    Fig. Exploded view of the intake manifold-J35A1

     

  4.  

To install:

Click image to see an enlarged view

Fig. Exploded view of the intake manifold-J35A4 engine

To install:

Click image to see an enlarged view

Fig. Intake manifold torque sequence-J35A1



Click image to see an enlarged view

Fig. Intake manifold torque sequence-J35A4 engine

  1. Install or connect the following:

    New intake manifold gasket
     
    Intake manifold. Tighten the fasteners in sequence and in several passes to 16 ft. lbs. (22 Nm).
     
    MAP sensor connector
     
    TP sensor connector
     
    IAC valve connector
     
    IAT sensor connector
     
    PCV valve and hose
     
    Intake manifold vacuum line
     
    Brake booster vacuum line
     
    Cruise control cable
     
    Accelerator cable
     
    Intake manifold cover

    Click image to see an enlarged view

    Fig. Upper cover torque sequence-2001-04 models

     
    Air intake tube
     
    EVAP control canister hose and vacuum hose
     
    Negative battery cable
     

  2.  
  3. Start the engine and check for proper operation.
  4.  

J35a6 & J35a7 Engines
  1. Remove the intake manifold cover.
  2.  
  3. Remove the air inlet duct.
  4.  
  5. Remove the PCV hose and brake booster hose.
  6.  
  7. Remove the EVAP canister hose and water bypass hoses. Plug the bypass hose.
  8.  
  9. Tag and disconnect all wiring connected to the manifold.
  10.  
  11. Remove the upper cover mounting bolts and nuts, in 2 equal steps, in the sequence shown. Remove the cover.

    Click image to see an enlarged view

    Fig. Upper cover loosening sequence-J35A6 and J35A7 engines

  12.  
  13. Remove the intake manifold mounting bolts and nuts, in 2 equal steps, in the sequence shown. Remove the manifold.

    Click image to see an enlarged view

    Fig. Intake manifold loosening sequence-J35A6 and J35A7 engines

  14.  
  15. Installation is the reverse of removal. Tighten the manifold bolts and nuts, in the sequence shown, in 2 equal steps, to 16 ft. lbs. (22 Nm). Tighten the cover bolts and nuts, in the sequence shown, in 2 equal steps, to 105 inch lbs. (12 Nm).

    Click image to see an enlarged view

    Fig. Intake manifold torque sequence-J35A6 and J35A7 engines



    Click image to see an enlarged view

    Fig. Upper cover torque sequence-J35A6 and J35A7 engines



    Click image to see an enlarged view

    Fig. Intake manifold and related parts-J35A6 engine



    Click image to see an enlarged view

    Fig. Intake manifold and related parts-J35A7 engine

  16.  

 
label.common.footer.alt.autozoneLogo