Honda_Odyssey_2001-2006

Removal & Installation

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2001-04 Models



  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Rear seats and carpet
     
    Access panel
     
    Fuel lines
     
    Fuel pump locknut using wrench 07XAA-001010A as shown in the accompanying illustration.
     
    Fuel pump module
     

  6.  
  7. Disassemble the fuel pump module and remove the fuel filter.

    Click image to see an enlarged view

    Fig. Exploded view of the fuel pump module-2001-04 Models

  8.  

To install:

  1. Install the fuel filter and assemble the fuel pump module.
  2.  
  3. Install or connect the following:

    Fuel pump module
     
    Fuel pump locknut and tighten to 69 ft. lbs. (93 Nm) using wrench 07XAA-001010A
     
    Fuel lines
     
    Access panel
     
    Rear seats and carpet
     
    Negative battery cable
     

  4.  
  5. Start the engine and check for leaks.

    Click image to see an enlarged view

    Fig. Use wrench 07XAA-001010A to remove and install the fuel pump locknut-2001-04 Models

  6.  

2005-06 Models



The fuel filter should be replaced whenever the fuel pressure drops below the specified value, after making sure that the fuel pump and fuel pressure regulator are OK. The pressure should be 380-430 kPa (55-63 psi).

  1. Relieve the fuel pressure.
  2.  
  3. Remove the fuel fill cap.
  4.  
  5. Remove the second row seat.

    Click image to see an enlarged view

    Fig. Access panel removal-2005-06 models

  6.  
  7. Remove the access panel (A) from the floor.
  8.  
  9. Disconnect the fuel pump 5P connector (B).
  10.  
  11. Disconnect the quick-connect fitting (C) from the fuel tank unit.
  12.  
  13. Using the special tool, loosen the locknut (A).

    Click image to see an enlarged view

    Fig. Using the special tool, loosen the locknut (A)-2005-06 models

  14.  
  15. Remove the locknut (A) and the fuel tank unit.

    Click image to see an enlarged view

    Fig. Fuel tank unit-2005-06 models

  16.  
  17. Remove the fuel filter (B), fuel pressure regulator (C), pressure regulator bracket (D) and linkage (E).
  18.  
  19. Remove the fuel pump (F) and suction filter (G) from the reservoir (H).
  20.  
  21. When installing the fuel pump, make sure the connection is secure and the suction filter is firmly connected to the fuel pump.
  22.  
  23. Check these items before installing the fuel tank unit:

    When connecting the wire harness, make sure the connection is secure and the connectors (I) are firmly locked into place.
     
    When installing the fuel gauge sending unit make sure the connection is secure and the connector is firmly locked into place. Be careful not to bend or twist it excessively.
     

  24.  
  25. Install the parts in the reverse order of removal with new O-rings (J) a new base gasket (K), and a new locknut.
    NOTE
    After installation, check the base gasket visually or by hand to be sure the gasket is not pinched. Coat the O-rings with clean engine oil.

  26.  

 
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