Honda_Passport_1997-2002

Intake Manifold

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Engine cover
     
    Air cleaner assembly
     
    Accelerator cable
     
    Cruise control cable
     
    Brake booster vacuum line
     
    Manifold Absolute Pressure (MAP) sensor connector
     
    Idle Air Control (IAC) valve connector
     
    Throttle Position (TP) sensor connector
     
    Canister purge solenoid connector
     
    Electronic Vacuum Sensing Valve (EVSV) connector and vacuum line
     
    Exhaust Gas Recirculation (EGR) valve
     
    Positive Crankcase Ventilation (PCV) valve and hose
     
    Pressure regulator vacuum line
     
    Ventilation hose
     
    Throttle body
     
    Fuel lines
     
    Fuel injector connectors
     
    Intake manifold

    Click image to see an enlarged view

    Fig. Intake manifold (common chamber)

     

  4.  

To install:

  1. Install or connect the following:

    Intake manifold. Tighten the fasteners to 18 ft. lbs. (25 Nm).
     
    Fuel injector connectors
     
    Fuel lines
     
    Throttle body. Tighten the bolts to 88 inch lbs. (10 Nm).
     
    Ventilation hose
     
    Pressure regulator vacuum line
     
    PCV valve and hose
     
    EGR valve
     
    EVSV connector and vacuum line
     
    Canister purge solenoid connector
     
    TP sensor connector
     
    IAC valve connector
     
    MAP sensor connector
     
    Brake booster vacuum line
     
    Cruise control cable
     
    Accelerator cable
     
    Air cleaner assembly
     
    Engine cover
     
    Negative battery cable
     

  2.  
  3. Start the engine and check for proper operation.
  4.  

 
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