Honda_Passport_1997-2002

Oil Pan

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the engine oil.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Front wheels
     
    Oil level dipstick
     
    Stone guard
     
    Radiator under fan shroud
     
    Suspension crossmember
     
    Flywheel dust cover
     
    Pitman arm
     
    Idler arm
     

  6.  
  7. If equipped with 4 wheel drive, unbolt and lower the front axle housing assembly for clearance.
  8.  
  9. Remove or disconnect the following:

    Oil pan
     
    Lower crankcase
     

  10.  

To install:

  1. Apply a bead of silicone sealant to the crankcase flange and install the crankcase. Tighten the fasteners in sequence to 89 inch lbs. (10 Nm).
  2.  
  3. Apply a bead of silicone sealant to the oil pan flange and install the oil pan. Tighten the fasteners to 89 inch lbs. (10 Nm).

    Click image to see an enlarged view

    Fig. Lower crankcase sealer application

  4.  
  5. If equipped, raise the axle housing assembly into position. Tighten the axle case bolts to 61 ft. lbs. (82 Nm) and the mounting bolts to 112 ft. lbs. (152 Nm).
  6.  
  7. Install or connect the following:

    Pitman arm. Tighten the nut to 159 ft. lbs. (216 Nm).
     
    Idler arm. Tighten the bolt to 33 ft. lbs. (44 Nm).
     
    Flywheel dust cover
     
    Suspension crossmember. Tighten the bolts to 58 ft. lbs. (78 Nm).
     
    Radiator under fan shroud
     
    Stone guard
     
    Oil level dipstick
     
    Front wheels
     
    Negative battery cable
     

  8.  
  9. Fill the crankcase with engine oil.
  10.  
  11. Start the engine and check for leaks.
  12.  

 
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