Honda_Passport_1997-2002

Transfer Case Unit

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Transfer case skid plate
     
    Front and rear driveshafts
     
    Heated Oxygen (HO 2 S) sensor connectors
     
    Left and right exhaust front pipes
     
    Transfer case control lever knob
     
    Selector lever assembly
     
    Transfer case control lever
     
    Vehicle Speed (VSS) sensor connector
     
    4 wheel drive switch connector
     
    4 wheel drive actuator connector
     
    Transfer case flange fasteners
     
    Transfer case
     

  4.  

To install:

  1. Install or connect the following:

    Transfer case. Tighten the flange fasteners to 34 ft. lbs. (46 Nm).
     
    4 wheel drive actuator connector
     
    4 wheel drive switch connector
     
    VSS sensor connector
     
    Transfer case control lever
     
    Selector lever assembly
     
    Transfer case control lever knob
     
    Left and right exhaust front pipes
     
    HO 2 S sensor connectors
     
    Front and rear driveshafts. Tighten the bolts to 46 ft. lbs. (63 Nm).
     
    Transfer case skid plate. Tighten the bolts to 27 ft. lbs. (37 Nm).
     
    Negative battery cable
     

  2.  

 
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