Honda Pilot - 2003-2005

Alternator

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Removal & Installation



  1. Before servicing the vehicle, refer to the precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Accessory drive belt
     
    Intake manifold cover
     
    Ignition coil covers (J35A4 engine only)
     
    Alternator wiring harness connectors
     
    Alternator mounting bolts
     
    Wiring harness clamp
     
    Alternator

    Click image to see an enlarged view

    Fig. Exploded view of the alternator, mounting bolt (A), bracket mounting bolts (B) and harness clamp (C)-J35A4 engine



    Click image to see an enlarged view

    Fig. Exploded view of the alternator, mounting bolt (A) and bracket mounting bolt (B)-J35A6 engine

     

  4.  

To install:

  1. Install or connect the following:

    Alternator
     
    Wiring harness clamp. Tighten the bolt to 105 inch lbs. (12 Nm).
     
    Alternator mounting bolts. Tighten the bolts to the specifications shown in the accompanying figures.
     
    Alternator wiring harness connectors. Tighten the battery terminal nut to 105 inch lbs. (12 Nm).
     
    Accessory drive belt
     
    Intake manifold and ignition coil covers, as applicable
     
    Negative battery cable
     

  2.  

 
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