Hyundai Car 1999-05

Brake Caliper

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Front wheels
     
    Brake line at the caliper
     
    Brake pads
     
    Pin and sleeve boots
     
    Lower caliper bolt and raise the caliper up and out to remove it
     

  4.  

To install:

  1. Install or connect the following:

    Caliper onto its mounting and install the lower mounting bolt. Torque the bolt to 16-24 ft. lbs. (22-32 Nm).
     
    Pin boots, sleeve boots and brake pads
     
    Brake line to the caliper with 2 new metal gaskets. Torque the brake line union bolt to 18-22 ft. lbs. (25-30 Nm).
     

  2.  
  3. Bleed the system.

    Front wheels
     

  4.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Front wheels
     
    Brake line at the caliper
     
    Brake pads
     
    Pin and sleeve boots
     
    Lower caliper bolt and raise the caliper up and out to remove it
     

  4.  

To install:

  1. Install or connect the following:

    Caliper onto its mounting
     
    Lower mounting bolt. Torque the bolt to 16-24 ft. lbs. (22-32 Nm).
     
    Pin boots, sleeve boots and brake pads
     
    Brake line to the caliper with 2 new metal gaskets. Torque the brake line union bolt to 18-22 ft. lbs. (24-30 Nm).
     

  2.  
  3. Bleed the system.

    Front wheels
     

  4.  


    Click image to see an enlarged view

    Fig. Front caliper-Sonata shown


  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Front wheels
     
    Brake tube from the brake hose
     
    Brake hose clip
     
    Brake hose from the strut
     
    Brake line from the caliper
     
    Small retaining pin from the lower part of the caliper
     

  4.  
  5. Swing the caliper up until it clears the rotor and pads.
  6.  
  7. Slide the caliper inboard until the locating pin disengages from its groove in the caliper. Pull the caliper from the locating pin.
  8.  

To install:

  1. Lubricate the locating pin bore with white silicone compound and mount the caliper onto the locating pin.
  2.  
  3. Lower the caliper until the small retaining pin holes are aligned. Install a new retaining pin into the lower part of the caliper. Tighten the pin.
  4.  
  5. Install or connect the following:

    Brake line to the caliper and bleed the brakes
     
    Brake hose to the strut
     
    Brake hose clip
     
    Brake tube to the brake hose
     
    Front wheels
     

  6.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Wheels
     
    Brake hose
     
    Caliper
     
    Caliper support
     

  4.  

To install:

  1. Install or connect the following:

    Caliper support and tighten the bolts to 44-63 ft. lbs. (69-85 Nm)
     
    Caliper. Tighten the guide rod bolts to 16-24 ft. lbs. (22-32 Nm).
     
    Brake hose and tighten to 18-22 ft. lbs. (25-30 Nm)
     
    Wheels
     

  2.  
  3. Fill the master cylinder with clean brake fluid and bleed the hydraulic system.
  4.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove the front wheels.
  4.  
  5. Loosen the brake line at the caliper and disconnect it.
  6.  
  7. Remove the brake pads.
  8.  
  9. Remove the pin and sleeve boots.
  10.  
  11. Remove the lower caliper bolt and raise the caliper up and out to remove it.
  12.  

To install:

  1. Position the caliper onto its mounting and install the lower mounting bolt. Torque the bolt to 16-24 ft. lbs. (22-32 Nm).
  2.  
  3. Install the pin boots, sleeve boots and brake pads.
  4.  
  5. Connect the brake line to the caliper with 2 new metal gaskets. Torque the brake line union bolt to 18-22 ft. lbs. (25-30 Nm).
  6.  
  7. Bleed the system.
  8.  
  9. Mount the front wheels.
  10.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove the front wheels.
  4.  
  5. Loosen the brake line at the caliper and disconnect it.
  6.  
  7. Remove the brake pads.
  8.  
  9. Remove the pin and sleeve boots.
  10.  
  11. Remove the lower caliper bolt and raise the caliper up and out to remove it.
  12.  

To install:

  1. Position the caliper onto its mounting and install the lower mounting bolt. Torque the bolt to 16-24 ft. lbs. (22-32 Nm).
  2.  
  3. Install the pin boots, sleeve boots and brake pads.
  4.  
  5. Connect the brake line to the caliper with 2 new metal gaskets. Torque the brake line union bolt to 18-22 ft. lbs. (24-30 Nm).
  6.  
  7. Bleed the system.
  8.  
  9. Mount the front wheels.

    Click image to see an enlarged view

    Fig. Front caliper-Sonata shown

  10.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove the front wheels.
  4.  
  5. Disconnect the brake tube from the brake hose. Release the brake hose clip and remove the brake hose from the strut.
  6.  
  7. Loosen and disconnect the brake line from the caliper.
  8.  
  9. Remove the small retaining pin from the lower part of the caliper.
  10.  
  11. Swing the caliper up until it clears the rotor and pads.
  12.  
  13. Slide the caliper inboard until the locating pin disengages from its groove in the caliper. Pull the caliper from the locating pin.
  14.  

To install:

  1. Lubricate the locating pin bore with white silicone compound and mount the caliper onto the locating pin.
  2.  
  3. Lower the caliper until the small retaining pin holes are aligned. Install a new retaining pin into the lower part of the caliper. Tighten the pin.
  4.  
  5. Connect the brake line to the caliper and bleed the brakes.
  6.  
  7. Install the wheels.
  8.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove the wheels.
  4.  
  5. Disconnect the brake hose.
  6.  
  7. Unbolt and remove the caliper.
  8.  
  9. Unbolt and remove the caliper support.
  10.  

To install:

  1. Install the caliper support and tighten the bolts to 44-63 ft. lbs. (69-85 Nm).
  2.  
  3. Install the caliper. Tighten the guide rod bolts to 16-24 ft. lbs. (22-32 Nm).
  4.  
  5. Connect the brake hose and tighten to 18-22 ft. lbs. (25-30 Nm).
  6.  
  7. Install the wheels.
  8.  
  9. Fill the master cylinder with clean brake fluid and bleed the hydraulic system.
  10.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Wheel
     
    Brake hose from the caliper
     
    Caliper mounting bolts
     
    Caliper
     

  4.  

To install:

  1. Install or connect the following:

    Caliper
     
    Caliper mounting bolts and tighten to 58-73 ft. lbs. (80-100 Nm) on the front caliper, or 37-44 ft. lbs. 50-60 Nm) on the rear caliper.
     
    Brake hose to the caliper and tighten the fitting too 18-22 ft. lbs. (25-30 Nm)
     
    Wheel
     

  2.  
  3. Bleed the brake system.
  4.  

 
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