Hyundai Car 1999-05

Fuel Pump

Print

Removal & Installation





Click image to see an enlarged view

Fig. Cut away view of the electric fuel pump



Click image to see an enlarged view

Fig. Exploded view of the fuel tank and fuel pump assembly-Sonata



Click image to see an enlarged view

Fig. Exploded view of the fuel tank and fuel pump assembly-Accent



Click image to see an enlarged view

Fig. Fuel tank and fuel pump assembly-Tiburon and Elantra



Click image to see an enlarged view

Fig. Fuel tank and fuel pump assembly-XG 300 and XG 350

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Drain the fuel tank.
  6.  
  7. Remove or disconnect the following:

    Negative battery cable
     
    Fuel supply, return and vapor lines
     
    Fuel fill and vent hoses
     
    Fuel pump module connector
     
    Fuel level sender connector
     
    Fuel tank straps
     
    Fuel tank
     
    Fuel pump module
     

  8.  

To install:

  1. Install or connect the following:

    Fuel pump module and torque the mounting bolts to 12-24 inch lbs. (1-3 Nm)
     
    Fuel tank
     
    Fuel tank straps
     
    Fuel level sender connector
     
    Fuel pump module connector
     
    Fuel fill and vent hoses
     
    Fuel supply, return and vapor lines
     
    Negative battery cable
     

  2.  
  3. Fill the tank with fuel and check for proper fuel pump operation.
  4.  



Click image to see an enlarged view

Fig. Cut away view of the electric fuel pump



Click image to see an enlarged view

Fig. Exploded view of the fuel tank and fuel pump assembly-Sonata



Click image to see an enlarged view

Fig. Exploded view of the fuel tank and fuel pump assembly-Accent



Click image to see an enlarged view

Fig. Fuel tank and fuel pump assembly-Tiburon and Elantra



Click image to see an enlarged view

Fig. Fuel tank and fuel pump assembly-XG 300

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Drain the fuel tank.
  6.  
  7. Remove or disconnect the following:

    Negative battery cable
     
    Fuel supply, return and vapor lines
     
    Fuel fill and vent hoses
     
    Fuel pump module connector
     
    Fuel level sender connector
     
    Fuel tank straps
     
    Fuel tank
     
    Fuel pump module
     

  8.  

To install:

  1. Install or connect the following:

    Fuel pump module and torque the mounting bolts to 12-24 inch lbs. (1-3 Nm)
     
    Fuel tank
     
    Fuel tank straps
     
    Fuel level sender connector
     
    Fuel pump module connector
     
    Fuel fill and vent hoses
     
    Fuel supply, return and vapor lines
     
    Negative battery cable
     

  2.  
  3. Fill the tank with fuel and check for proper fuel pump operation.
  4.  



Click image to see an enlarged view

Fig. Cut away view of the electric fuel pump



Click image to see an enlarged view

Fig. Exploded view of the fuel tank and fuel pump assembly-Sonata



Click image to see an enlarged view

Fig. Exploded view of the fuel tank and fuel pump assembly-Accent



Click image to see an enlarged view

Fig. Fuel tank and fuel pump assembly-Tiburon and Elantra



Click image to see an enlarged view

Fig. Fuel tank and fuel pump assembly-XG 300



Click image to see an enlarged view

Fig. Fuel tank and fuel pump assembly-XG 350

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Relieve the fuel system pressure.
  4.  
  5. Drain the fuel tank.
  6.  
  7. Remove or disconnect the following:

    Negative battery cable
     
    Fuel supply, return and vapor lines
     
    Fuel fill and vent hoses
     
    Fuel pump module connector
     
    Fuel level sender connector
     
    Fuel tank straps
     
    Fuel tank
     
    Fuel pump module
     

  8.  

To install:

  1. Install or connect the following:

    Fuel pump module and torque the mounting bolts to 12-24 inch lbs. (1-3 Nm)
     
    Fuel tank
     
    Fuel tank straps
     
    Fuel level sender connector
     
    Fuel pump module connector
     
    Fuel fill and vent hoses
     
    Fuel supply, return and vapor lines
     
    Negative battery cable
     

  2.  
  3. Fill the tank with fuel and check for proper fuel pump operation.
  4.  

 
label.common.footer.alt.autozoneLogo