Hyundai Car 1999-05

Brake Caliper

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Center console and loosen the parking brake adjustment
     
    Wheels
     
    Brake hose
     
    Caliper assembly mounting bolts
     
    Caliper
     
    Parking brake cable
     

  4.  

To install:

  1. Install or connect the following:

    Parking brake cable
     
    Caliper. Tighten the mounting bolts to 16-23 ft. lbs. (22-32 Nm).
     
    Brake hose
     
    Master cylinder with clean fluid and bleed the hydraulic system
     
    Wheel. Adjust the parking brake.
     
    Center console
     

  2.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Center console and loosen the parking brake adjustment
     
    Wheels
     
    Brake hose
     
    Caliper assembly mounting bolts
     
    Caliper
     
    Parking brake cable
     

  4.  

To install:

  1. Install or connect the following:

    Parking brake cable
     
    Caliper. Tighten the mounting bolts to 16-23 ft. lbs. (22-32 Nm).
     
    Brake hose
     
    Master cylinder with clean fluid and bleed the hydraulic system
     
    Wheel. Adjust the parking brake.
     
    Center console
     

  2.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Wheels
     
    Brake hose
     
    Caliper
     
    Parking brake cable
     

  4.  

To install:

  1. Install or connect the following:

    Parking brake cable
     
    Caliper. Tighten the mounting bolts to 16-24 ft. lbs. (22-32 Nm).
     
    Brake hose
     

  2.  
  3. Fill the master cylinder with clean brake fluid and bleed the hydraulic system.

    Wheels
     

  4.  


    Click image to see an enlarged view

    Fig. Rear caliper-Elantra shown


  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove the center console and loosen the parking brake adjustment.
  4.  
  5. Remove the wheels.
  6.  
  7. Disconnect the brake hose.
  8.  
  9. Remove the caliper assembly mounting bolts and remove the caliper.
  10.  
  11. Disconnect the parking brake cable.
  12.  

To install:

  1. Connect the parking brake cable and install the caliper. Tighten the mounting bolts to 16-23 ft. lbs. (22-32 Nm).
  2.  
  3. Connect the brake hose.
  4.  
  5. Fill the master cylinder with clean fluid and bleed the hydraulic system.
  6.  
  7. Install the wheel.
  8.  
  9. Adjust the parking brake.
  10.  
  11. Install the center console.
  12.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove the center console and loosen the parking brake adjustment.
  4.  
  5. Remove the wheels.
  6.  
  7. Disconnect the brake hose.
  8.  
  9. Remove the caliper assembly mounting bolts and remove the caliper.
  10.  
  11. Disconnect the parking brake cable.
  12.  

To install:

  1. Connect the parking brake cable and install the caliper. Tighten the mounting bolts to 16-23 ft. lbs. (22-32 Nm).
  2.  
  3. Connect the brake hose.
  4.  
  5. Fill the master cylinder with clean fluid and bleed the hydraulic system.
  6.  
  7. Install the wheel.
  8.  
  9. Adjust the parking brake.
  10.  
  11. Install the center console.
  12.  

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Remove the wheels.
  4.  
  5. Disconnect the brake hose.
  6.  
  7. Unbolt and remove the caliper.
  8.  
  9. Disconnect the parking brake cable.
  10.  

To install:

  1. Connect the parking brake cable and install the caliper. Tighten the mounting bolts to 16-24 ft. lbs. (22-32 Nm).
  2.  
  3. Connect the brake hose.
  4.  
  5. Fill the master cylinder with clean brake fluid and bleed the hydraulic system.
  6.  
  7. Install the wheels.

    Click image to see an enlarged view

    Fig. Rear caliper-Elantra shown

  8.  

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Release the parking brake.
  4.  
  5. Remove or disconnect the following:

    Wheel
     
    Brake line at the caliper
     
    Brake pads
     
    Caliper mounting bolts
     
    Caliper
     

  6.  

To install:

  1. Install or connect the following:

    Caliper onto its mounting
     
    Mounting bolts. Torque the bolts to 59-74 ft. lbs. (80-100 Nm).
     
    Brake pads
     
    Brake line to the caliper with 2 new metal gaskets. Torque the brake line union bolt to 18-22 ft. lbs. (24-30 Nm).
     

  2.  
  3. Bleed the system.
  4.  
  5. Install the wheel.
  6.  

 
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