Hyundai Cars 2006-2008

Flywheel

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Drain the transaxle.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Air intake assembly
     
    Battery and battery tray
     
    Back-up lamp connector
     
    Vehicle speed sensor
     
    Clutch release cylinder and lever
     
    Shift cable from transaxle assembly
     
    Steering column from the universal joint in the gear box
     
    Clutch housing upper mounting bolts
     
    Front, rear, and left transaxle mounting brackets
     

  6.  
  7. Using a suitable engine support fixture, support the engine assembly.
  8.  
  9. Remove or disconnect the following:

    Power steering pressure hose from the pump
     
    Front wheel
     
    Strut assembly
     
    Tie rod and sway bar link from the knuckle
     
    Wheel speed sensor
     
    Brake caliper
     
    Engine splash guard
     
    Front muffler
     
    Power steering hose on the front cross member
     

  10.  
  11. Using a suitable jack, support the sub-frame cross member.
  12.  
  13. Remove the cross member mounting bolts, and lower the cross member assembly with the steering gear and stabilizer bar attached.
  14.  
  15. Using a suitable jack, support the transaxle assembly.
  16.  
  17. Remove the front and rear roll stoppers.
  18.  
  19. Remove the engine and transaxle mounting bolts.
  20.  
  21. Slowly lower the transaxle from the vehicle.
  22.  
  23. Insert the special tool (09411-11000) in the clutch disc to prevent the disc from falling.
  24.  
  25. Loosen the bolts which attach the clutch cover to the flywheel in a star pattern. Loosen the bolts in succession, one or two turns at a time, to avoid bending the cover flange.
    NOTE
    Do not clean the clutch disc or the release bearing with cleaning solvent.

  26.  
  27. Remove clutch cover assembly and then the clutch disc assembly.
  28.  
  29. Remove the flywheel.
  30.  

To install:

  1. Installation is the reverse order of removal.
  2.  

 
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