Hyundai Coupes/Sedans 1986-1993 Repair Guide

Exhaust (Intermediate) Pipe

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REMOVAL & INSTALLATION



  1. Raise and support the rear end on jackstands.
  2.  
  3. Unhook the exhaust pipe support ring from the bracket located towards the rear of the vehicle and just forward of the muffler.
  4.  
  5. Unbolt the main support bracket from the underside of the floor.
  6.  
  7. Remove the clamp securing the exhaust pipe to the front muffler and remove the hanger bracket from the catalytic converter joint. It may be necessary to spray the joint liberally with a penetrant/rust dissolver compound such as Liquid Wrench®, WD-40®, or equivalent.
  8.  
  9. Separate the pipe from the catalytic converter and the muffler. It may be necessary to use a chisel to open the muffler outlet pipe end. In this case, the muffler will have to be replaced.
  10.  
  11. When installing the new intermediate exhaust pipe, make certain that all parts are properly aligned before tightening any fasteners. Torque the nuts to the specifications given in the illustrations. Start the engine and check for exhaust leaks.
  12.  

 
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