Hyundai Coupes/Sedans 1986-1993 Repair Guide

Hatch

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REMOVAL & INSTALLATION



Excel Hatchback

See Figures 1 and 2

  1. Disconnect the defroster grid wires and rear wiper wiring. The connectors for the wiper are found behind the quarter panel trim.
  2.  



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Fig. Fig. 1: Hatch assembly-1986-89 Excel

  1. Disconnect the rear washer hose.
  2.  



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Fig. Fig. 2: Hatch assembly-1990-93 Excel

  1. Have an assistant support the hatch. With the hatch fully open, unbolt the hydraulic supports from the hatch and C-pillar.
  2.  


CAUTION
Never attempt to unbolt the supports with the hatch closed or even partially closed.

  1. Remove the hinge-to-hatch bolts and lift off the hatch.
  2.  
  3. Installation is the reverse of the removal procedure. Tighten the hinge-to-hatch bolts to 20-25 ft. lbs. (28-35 Nm). Lubricate the hatch latch with white lithium or suitable chassis grease.
  4.  

ALIGNMENT



Excel Hatchback
  1. Side-to-side and fore-aft positioning can be adjusted by loosening the hinge bolts and moving the hatch as necessary.
  2.  
  3. Striker adjustment is made by loosening the striker bolts and moving the striker as necessary.
  4.  

 
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