Hyundai Coupes/Sedans 1994-1998 Repair Guide

Transaxle

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REMOVAL & INSTALLATION



See Figure 1



Click image to see an enlarged view

Fig. Fig. 1: Automatic transaxle electrical harness connections

  1. Disconnect the negative battery cable.
  2.  
  3. Drain the transaxle oil.
  4.  
  5. Remove the air duct and air cleaner assembly, as required.
  6.  
  7. Disconnect and plug the transaxle cooler lines.
  8.  
  9. Disconnect the control cable.
  10.  
  11. Disconnect the speedometer cable.
  12.  
  13. Label and disconnect the pulse generator, inhibitor, kickdown servo, solenoid valve and oil temperature sensor electrical harnesses.
  14.  
  15. Label and disconnect the starter wiring harness. Remove the starter.
  16.  
  17. Raise and support the vehicle safely.
  18.  
  19. Disconnect the halfshafts.
  20.  
  21. Unbolt and remove the bell housing cover.
  22.  
  23. Remove the torque converter bolts.
  24.  
  25. Support the bottom of the transaxle with a transmission jack.
  26.  
  27. Remove the transaxle mounting brackets and center member.
  28.  
  29. Remove the transaxle-to-engine bolts.
  30.  
  31. Slide the transaxle back and then lower it away from the engine.
  32.  

To install:
  1. Raise the transaxle into position on the engine.
  2.  
  3. Install the transaxle-to-engine bolts. Tighten M8 bolts to 6-7 ft. lbs. (8-10 Nm), M10 bolts to 22-25 ft. lbs. (30-35 Nm) and M12 bolts to 32-39 ft. lbs. (43-55 Nm).
  4.  
  5. Install the transaxle mounting brackets and tighten bolts to 65-80 ft. lbs. (90-110 Nm).
  6.  
  7. Install the torque converter bolts and tighten to 34-39 ft. lbs. (46-53 Nm).
  8.  
  9. Install the bell housing cover and tighten bolts to 6-7 ft. lbs. (8-10 Nm).
  10.  
  11. Connect the halfshafts.
  12.  
  13. Lower the vehicle.
  14.  
  15. Install the starter and connect the starter wiring harness.
  16.  
  17. Connect and adjust the control cables.
  18.  
  19. Connect the speedometer cable.
  20.  
  21. Connect the pulse generator, inhibitor, kickdown servo, solenoid valve and oil temperature sensor electrical harnesses.
  22.  
  23. Install the air duct and air cleaner assembly, as required.
  24.  
  25. Fill the transaxle with oil.
  26.  
  27. Connect the negative battery cable.
  28.  

ADJUSTMENTS



Control Cable

See Figure 2



Click image to see an enlarged view

Fig. Fig. 2: When adjusting the control cable, ensure the cable clip is tight in the mounting bracket and then remove any free play by using the adjusting nut

  1. Place the selector lever in the N position.
  2.  
  3. Install the control cable and connect to the transaxle mounting bracket. The clip should contact the control cable.
  4.  
  5. Remove any free play in the control cable by using the adjusting nut.
  6.  
  7. Ensure the selector lever moves freely.
  8.  

 
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