Hyundai Coupes/Sedans 1994-1998 Repair Guide

Oil Pan

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REMOVAL & INSTALLATION



See Figures 1, 2, 3, 4, 5, 6 and 7



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Fig. Fig. 1: Exploded view of oil pump and pan-1.5L (VIN J) engine



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Fig. Fig. 2: Exploded view of oil pump and pan-1.5L (VIN E) engine



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Fig. Fig. 3: Exploded view of oil pump and pan-2.0L (VIN P), 1994-95 1.6L (VIN R) and 1.8L (VIN M) engine



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Fig. Fig. 4: Exploded view of oil pump and pan-1.5L (VIN K), 2.0L (VIN F) and 1996-98 1.8L (VIN M) engine



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Fig. Fig. 5: Exploded view of oil pump and pan-3.0L (VIN T) engine



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Fig. Fig. 6: Oil pan sealant applications points-except 3.0L (VIN T) engine



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Fig. Fig. 7: Oil pan sealant applications points and tightening sequence-3.0L (VIN T) engine

  1. Disconnect the negative battery cable.
  2.  
  3. Raise the vehicle and support it safely.
  4.  
  5. Remove the underbody splash shield.
  6.  
  7. Drain the engine oil.
  8.  
  9. Remove the oil pan bolts and slide the oil pan out from under the vehicle.
  10.  

To install:
  1. Clean the mating surfaces of the oil pan and the engine block.
  2.  
  3. Apply a 1/8 in. (3 mm) bead of RTV sealer along the groove in the oil pan.
  4.  
  5. Install the oil pan and tighten bolts to 4-6 ft. lbs. (6-8 Nm) on all engines except 1.5L (VIN E) and 11-16 ft. lbs. (15-22 Nm) on 1.5L (VIN E).
  6.  
  7. Install the oil pan drain plug and tighten to 25-33 ft. lbs. (35-45 Nm).
  8.  
  9. Install the splash shield
  10.  
  11. Lower the vehicle.
  12.  
  13. Refill the crankcase with oil.
  14.  
  15. Start the engine and allow it to reach operating temperature. Check for leaks.
  16.  

 
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