Hyundai Coupes/Sedans 1994-1998 Repair Guide

Turbocharger

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See Figure 1



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Fig. Fig. 1: Turbocharger oil and coolant hose locations

REMOVAL & INSTALLATION



1.5L (VIN E) Turbo Engine
  1. Disconnect the negative battery cable.
  2.  
  3. Remove the turbocharger air intake pipe and the air intake hose.
  4.  
  5. Disconnect the water return and feed hoses.
  6.  
  7. Disconnect the oil feed and drain pipe connectors from the turbo housing.
  8.  
  9. Remove the turbocharger discharge pipe and bracket from the outlet (exhaust) side of the turbo.
  10.  
  11. Remove the turbo mounting bolts and remove the turbo.
  12.  

To install:
  1. Install the turbo in position on the manifold, using a new gasket. Tighten the turbo mounting bolts to 18-25 ft. lbs. (25-35 Nm).
  2.  
  3. Connect the discharge pipe and bracket to the turbo, tighten the bolts to 18-25 ft. lbs. (25-35 Nm).
  4.  
  5. Connect the oil lines to the turbo housing.
  6.  
  7. Connect the water return and feed hoses.
  8.  
  9. Connect the air intake pipe and hose.
  10.  
  11. Connect the negative battery cable.
  12.  

Start the engine and allow it to reach operating temperature. Check for leaks.

 
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