Hyundai Santa Fe 2001-05

Overhaul 2

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Tj-Bj Type



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Axle halfshaft from the vehicle.
     
    TJ boot clamps
     
    TJ boot from the TJ case
     
    Snap-ring and spider assembly
     
    BJ boot clamps, then pull out the TJ boot and the BJ boot
     

  4.  
  5. Clean all the components properly
  6.  


    Click image to see an enlarged view

    Fig. Exploded view of the TJ-BJ type CV assembly


To install:


NOTE
Use new circlips and boot clamps for assembly.

  1. Apply the grease supplied with the kit to the shaft and install the boots.
  2.  
  3. If installing the dynamic damper, keep the BJ shaft in a straight line and attach the damper in the direction shown in the accompanying illustration, then install the boot clamp.
  4.  
  5. Apply the grease supplied with the kit to the TJ boot (97-103 grams in the joint and 42-48 grams in the boot), then install the boot.
  6.  
  7. Tighten the TJ boot clamps.
  8.  
  9. Add the grease supplied with the kit to the BJ as much as was wiped out during cleaning and inspection.
  10.  
  11. Install the boots.
  12.  
  13. Tighten the BJ boot clamps.
  14.  


NOTE
To control the volume of air in the TJ boot, make sure the distance between the boot bands is as shown in the accompanying illustration



Click image to see an enlarged view

Fig. If installing the dynamic damper, keep the BJ shaft in a straight line and attach the damper in the direction shown



Click image to see an enlarged view

Fig. To control the volume of air in the TJ boot, make sure the distance between the boot bands is as shown

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Axle halfshaft from the vehicle.
     
    TJ boot clamps
     
    TJ boot from the TJ case
     
    Snap-ring and spider assembly
     
    BJ boot clamps, then pull out the TJ boot and the BJ boot
     

  4.  
  5. Clean all the components properly

    Click image to see an enlarged view

    Fig. Exploded view of the TJ-BJ type CV assembly

  6.  

To install:


NOTE
Use new circlips and boot clamps for assembly.

  1. Apply the grease supplied with the kit to the shaft and install the boots.
  2.  
  3. If installing the dynamic damper, keep the BJ shaft in a straight line and attach the damper in the direction shown in the accompanying illustration, then install the boot clamp.
  4.  
  5. Apply the grease supplied with the kit to the TJ boot (97-103 grams in the joint and 42-48 grams in the boot), then install the boot.
  6.  
  7. Tighten the TJ boot clamps.
  8.  
  9. Add the grease supplied with the kit to the BJ as much as was wiped out during cleaning and inspection.
  10.  
  11. Install the boots.
  12.  
  13. Tighten the BJ boot clamps.
    NOTE
    To control the volume of air in the TJ boot, make sure the distance between the boot bands is as shown in the accompanying illustration



    Click image to see an enlarged view

    Fig. If installing the dynamic damper, keep the BJ shaft in a straight line and attach the damper in the direction shown



    Click image to see an enlarged view

    Fig. To control the volume of air in the TJ boot, make sure the distance between the boot bands is as shown

  14.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Axle halfshaft from the vehicle.
     
    TJ boot clamps
     
    TJ boot from the TJ case
     
    Snap-ring and spider assembly
     
    BJ boot clamps, then pull out the TJ boot and the BJ boot
     

  4.  
  5. Clean all the components properly

    Click image to see an enlarged view

    Fig. Exploded view of the TJ-BJ type CV assembly

  6.  

To install:


NOTE
Use new circlips and boot clamps for assembly.

  1. Apply the grease supplied with the kit to the shaft and install the boots.
  2.  
  3. If installing the dynamic damper, keep the BJ shaft in a straight line and attach the damper in the direction shown in the accompanying illustration, then install the boot clamp.
  4.  
  5. Apply the grease supplied with the kit to the TJ boot (97-103 grams in the joint and 42-48 grams in the boot), then install the boot.
  6.  
  7. Tighten the TJ boot clamps.
  8.  
  9. Add the grease supplied with the kit to the BJ as much as was wiped out during cleaning and inspection.
  10.  
  11. Install the boots.
  12.  
  13. Tighten the BJ boot clamps.
    NOTE
    To control the volume of air in the TJ boot, make sure the distance between the boot bands is as shown in the accompanying illustration



    Click image to see an enlarged view

    Fig. If installing the dynamic damper, keep the BJ shaft in a straight line and attach the damper in the direction shown



    Click image to see an enlarged view

    Fig. To control the volume of air in the TJ boot, make sure the distance between the boot bands is as shown

  14.  

 
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