Hyundai Santa Fe 2001-05

Exhaust Manifold

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Removal & Installation



2.7L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Heat shield
     
    Exhaust manifold retainers
     
    Manifold and gasket
     

  4.  

To install:

  1. Install or connect the following:

    New gasket and the manifold. Tighten the manifold bolts to 18-22 ft. lbs. (25-30 Nm).
     
    Heat shield
     
    Negative battery cable
     

  2.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Heat shield
     
    Exhaust manifold retainers
     
    Manifold and gasket
     

  4.  

To install:

  1. Install or connect the following:

    New gasket and the manifold. Tighten the manifold bolts to 18-22 ft. lbs. (25-30 Nm).
     
    Heat shield
     
    Negative battery cable
     

  2.  

3.5L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. In necessary, disconnect the Oxygen (O22) sensor connector and remove the sensor.
  4.  
  5. Remove the front muffler.
  6.  
  7. Remove the heat shield.
  8.  
  9. Remove the exhaust manifold retainers.
  10.  
  11. Remove the manifold and gasket.
  12.  

To install:

  1. Install a new gasket and the manifold. Tighten the manifold bolts to 29-33 ft. lbs. (40-45 Nm).
  2.  
  3. Install the heat shield.
  4.  
  5. If removed, install the O2 sensor, tighten to 29-36 ft. lbs. (40-50 Nm) and attach the electrical connector.
  6.  
  7. Install the front muffler.
  8.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. In necessary, disconnect the Oxygen (O 2 2) sensor connector and remove the sensor.
  4.  
  5. Remove the front muffler.
  6.  
  7. Remove the heat shield.
  8.  
  9. Remove the exhaust manifold retainers.
  10.  
  11. Remove the manifold and gasket.
  12.  

To install:

  1. Install a new gasket and the manifold. Tighten the manifold bolts to 29-33 ft. lbs. (40-45 Nm).
  2.  
  3. Install the heat shield.
  4.  
  5. If removed, install the O 2 sensor, tighten to 29-36 ft. lbs. (40-50 Nm) and attach the electrical connector.
  6.  
  7. Install the front muffler.
  8.  

 
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