Hyundai Santa Fe 2001-05

Oil Pump

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Removal & Installation



2.4L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the engine oil.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Timing belt
     
    Oil pan
     
    Oil screen and gasket
     
    Oil pressure switch
     
    Oil filter bracket and gasket
     

  6.  
  7. Using Tool 09213-33000, remove the plug cap from the oil pump portion of the case.

    Plug from the left side of the block and insert a 0.32 inch (8mm) screwdriver into the plug hole. The screwdriver must be inserted at least 2.4 inch (60mm).
     


    Click image to see an enlarged view

    Fig. Use Tool 09213-33000, remove the plug cap from the oil pump portion of the case-2.4L engine



    Click image to see an enlarged view

    Fig. Insert an 0.32 inch (8mm) screwdriver at least 2.4 inch (60mm) into the plug hole-2.4L engine

    Pump driven gear the left counter balance shaft bolt
     
    Front case bolts (noting the bolt length and location), the case and gasket.
     
    Two counter balance shafts from the block
     
    Oil pump cover from the case
     
    Oil pump gears from the case
     
    Screwdriver from the plug hole
     

  8.  


    Click image to see an enlarged view

    Fig. Remove the pump driven gear the left counter balance shaft bolt-2.4L engine



    Click image to see an enlarged view

    Fig. Remove the oil pump cover from the case-2.4L engine


To install:

  1. Install the oil pump gears.
  2.  
  3. Inspect the tip clearance of the gears using a feeler gauge. The specifications are as follows:
    1. Standard value drive gear: 0.0063-0.0083 inch (0.16-0.21mm).
    2.  
    3. Standard value driven gear: 0.0071-0.0083 inch (0.18-0.21mm).
    4.  
    5. Limit drive gear: 0.0098 inch (0.25mm).
    6.  
    7. Limit driven gear: 0.0098 inch (0.25mm).
    8.  

  4.  
  5. Inspect the side clearance of the gears using a feeler gauge. The specifications are as follows:
    1. Standard value drive gear: 0.0031-0.0055 inch (0.08-0.14mm).
    2.  
    3. Standard value driven gear: 0.0024-0.0047 inch (0.06-0.12mm).
    4.  
    5. Limit drive gear: 0.0098 inch (0.25mm).
    6.  
    7. Limit driven gear: 0.0098 inch (0.25mm).
    8.  

  6.  
  7. Apply engine oil to both gears and align the gear timing marks.
  8.  
  9. Install the oil pump case.
  10.  
  11. Using crankshaft front oil seal install Tool 09214-32000, install the oil seal into the case.
  12.  
  13. Place special tool 09214-32100 on the front of the crankshaft and apply a coat of oil to the outside of the tool to aid in case installation.
  14.  
  15. Install or connect the following:

    New front case gasket and temporarily tighten the flange bolts
     
    Front case and tighten the bolts to 14-20 ft. lbs. (20-27 Nm), making sure the correct length bolt is installed in the correct location.
     

  16.  
  17. Insert an 0.32 inch (8mm) screwdriver into the plug hole. The screwdriver must be inserted at least 2.4 inch (60mm). Verify the shaft is in place and install the bolt.

    New O-ring on the groove on the front case
     
    Plug case and tighten to 14-20 ft. lbs. (20-27 Nm)
     
    Oil screen and gasket
     
    Oil pan
     
    Oil pressure switch using a 24mm deep socket. Apply Three bond 1104 sealant to the threads before installation and tighten to 6-9 ft. lbs. (8-12 Nm).
     
    Timing belt
     
    Negative battery cable
     

  18.  
  19. Fill the crankcase to the correct level.
  20.  
  21. Start the engine and check for leaks.
  22.  


    Click image to see an enlarged view

    Fig. Apply engine oil to both gears and align the gear timing marks-2.4L engine



    Click image to see an enlarged view

    Fig. Using crankshaft front oil seal install Tool 09214-32000, install the oil seal into the case-2.4L engine



    Click image to see an enlarged view

    Fig. Front case bolt length and location-2.4L engine


  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the engine oil.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Timing belt
     
    Oil pan
     
    Oil screen and gasket
     
    Oil pressure switch
     
    Oil filter bracket and gasket
     

  6.  
  7. Using Tool 09213-33000, remove the plug cap from the oil pump portion of the case.

    Plug from the left side of the block and insert a 0.32 inch (8mm) screwdriver into the plug hole. The screwdriver must be inserted at least 2.4 inch (60mm).

    Click image to see an enlarged view

    Fig. Use Tool 09213-33000, remove the plug cap from the oil pump portion of the case-2.4L engine



    Click image to see an enlarged view

    Fig. Insert an 0.32 inch (8mm) screwdriver at least 2.4 inch (60mm) into the plug hole-2.4L engine

     
    Pump driven gear the left counter balance shaft bolt
     
    Front case bolts (noting the bolt length and location), the case and gasket.
     
    Two counter balance shafts from the block
     
    Oil pump cover from the case
     
    Oil pump gears from the case
     
    Screwdriver from the plug hole

    Click image to see an enlarged view

    Fig. Remove the pump driven gear the left counter balance shaft bolt-2.4L engine



    Click image to see an enlarged view

    Fig. Remove the oil pump cover from the case-2.4L engine

     

  8.  

To install:

  1. Install the oil pump gears.
  2.  
  3. Inspect the tip clearance of the gears using a feeler gauge. The specifications are as follows:
    1. Standard value drive gear: 0.0063-0.0083 inch (0.16-0.21mm).
    2.  
    3. Standard value driven gear: 0.0071-0.0083 inch (0.18-0.21mm).
    4.  
    5. Limit drive gear: 0.0098 inch (0.25mm).
    6.  
    7. Limit driven gear: 0.0098 inch (0.25mm).
    8.  

  4.  
  5. Inspect the side clearance of the gears using a feeler gauge. The specifications are as follows:
    1. Standard value drive gear: 0.0031-0.0055 inch (0.08-0.14mm).
    2.  
    3. Standard value driven gear: 0.0024-0.0047 inch (0.06-0.12mm).
    4.  
    5. Limit drive gear: 0.0098 inch (0.25mm).
    6.  
    7. Limit driven gear: 0.0098 inch (0.25mm).
    8.  

  6.  
  7. Apply engine oil to both gears and align the gear timing marks.
  8.  
  9. Install the oil pump case.
  10.  
  11. Using crankshaft front oil seal install Tool 09214-32000, install the oil seal into the case.

    Click image to see an enlarged view

    Fig. Apply engine oil to both gears and align the gear timing marks-2.4L engine



    Click image to see an enlarged view

    Fig. Using crankshaft front oil seal install Tool 09214-32000, install the oil seal into the case-2.4L engine



    Click image to see an enlarged view

    Fig. Front case bolt length and location-2.4L engine

  12.  
  13. Place special tool 09214-32100 on the front of the crankshaft and apply a coat of oil to the outside of the tool to aid in case installation.
  14.  
  15. Install or connect the following:

    New front case gasket and temporarily tighten the flange bolts
     
    Front case and tighten the bolts to 14-20 ft. lbs. (20-27 Nm), making sure the correct length bolt is installed in the correct location.
     

  16.  
  17. Insert an 0.32 inch (8mm) screwdriver into the plug hole. The screwdriver must be inserted at least 2.4 inch (60mm). Verify the shaft is in place and install the bolt.

    New O-ring on the groove on the front case
     
    Plug case and tighten to 14-20 ft. lbs. (20-27 Nm)
     
    Oil screen and gasket
     
    Oil pan
     
    Oil pressure switch using a 24mm deep socket. Apply Three bond 1104 sealant to the threads before installation and tighten to 6-9 ft. lbs. (8-12 Nm).
     
    Timing belt
     
    Negative battery cable
     

  18.  
  19. Fill the crankcase to the correct level.
  20.  
  21. Start the engine and check for leaks.
  22.  

2.7L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the engine oil.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Oil pressure switch
     
    Oil filter and pans
     
    Oil screen and gasket
     
    Oil filter bracket and gasket
     
    Oil relief valve plug from the pump case
     
    Oil pump case
     

  6.  

To install:



Click image to see an enlarged view

Fig. Check the oil pump gears side and body clearance-2.7L

  1. Install the oil pump gears.
  2.  
  3. Inspect the side clearance of the gears using a feeler gauge. The specifications are as follows:
    1. Standard body clearance: 0.0039-0.0071 inch (0.100-0.181mm).
    2.  
    3. Standard side clearance: 0.0016-0.0037 inch (0.040-0.095mm).
    4.  

  4.  
  5. Install the oil pump case with a new gasket. Tighten the bolt to 9-11 ft. lbs. (12-15 Nm) and the screw to 6-9 ft. lbs. (8-12 Nm).
  6.  
  7. Install a new oil seal into the pump as tightly as possible.
  8.  
  9. Using crankshaft front oil seal install Tool 09214-33000, install the oil seal into the case.
  10.  
  11. Install the relief plunger and spring and tighten the valve plug to 29-36 ft. lbs. (40-50 Nm).
  12.  
  13. Install the oil screen and a new gasket.
  14.  
  15. Install the oil pans and filter.
  16.  
  17. Connect the negative battery cable.
  18.  
  19. Fill the crankcase to the correct level.
  20.  
  21. Start the engine and check for leaks.
  22.  

  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Drain the engine oil.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Oil pressure switch
     
    Oil filter and pans
     
    Oil screen and gasket
     
    Oil filter bracket and gasket
     
    Oil relief valve plug from the pump case
     
    Oil pump case
     

  6.  

To install:

Click image to see an enlarged view

Fig. Check the oil pump gears side and body clearance-2.7L

  1. Install the oil pump gears.
  2.  
  3. Inspect the side clearance of the gears using a feeler gauge. The specifications are as follows:
    1. Standard body clearance: 0.0039-0.0071 inch (0.100-0.181mm).
    2.  
    3. Standard side clearance: 0.0016-0.0037 inch (0.040-0.095mm).
    4.  

  4.  
  5. Install the oil pump case with a new gasket. Tighten the bolt to 9-11 ft. lbs. (12-15 Nm) and the screw to 6-9 ft. lbs. (8-12 Nm).
  6.  
  7. Install a new oil seal into the pump as tightly as possible.
  8.  
  9. Using crankshaft front oil seal install Tool 09214-33000, install the oil seal into the case.
  10.  
  11. Install the relief plunger and spring and tighten the valve plug to 29-36 ft. lbs. (40-50 Nm).
  12.  
  13. Install the oil screen and a new gasket.
  14.  
  15. Install the oil pans and filter.
  16.  
  17. Connect the negative battery cable.
  18.  
  19. Fill the crankcase to the correct level.
  20.  
  21. Start the engine and check for leaks.
  22.  

 
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