Hyundai Santa Fe 2001-05

Timing Belt Cover

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Removal & Installation



  1. Remove the engine cover.
  2.  
  3. Remove RH front wheel.
  4.  
  5. Remove 2 bolts (B) and RH side cover (A).

    Click image to see an enlarged view

    Fig. RH side cover location

  6.  
  7. Remove the engine mount bracket.
  8.  
  9. Set the jack to the engine oil pan.
    NOTE
    Place wooden block between the jack and engine oil pan.



    Click image to see an enlarged view

    Fig. Jack placement

  10.  
  11. Remove the bolt (B), 3 nuts (C, D) and engine mount bracket (A).

    Click image to see an enlarged view

    Fig. Engine mount bracket location

  12.  
  13. Remove the bolt (B) and stay plate (A).

    Click image to see an enlarged view

    Fig. Stay plate location

  14.  
  15. Temporarily loosen the water pump pulley bolts.

    Click image to see an enlarged view

    Fig. Water pump pulley bolts location

  16.  
  17. Remove alternator belt.
  18.  
  19. Remove air compressor belt.
  20.  
  21. Remove power steering belt.
  22.  
  23. Remove 4 bolts and water pump pulley.
  24.  
  25. Remove the 4 bolts and timing belt upper cover.
  26.  
  27. Turn the crankshaft pulley, and align its groove with timing mark -T- of the timing belt cover.
  28.  
  29. Remove the crankshaft pulley bolt (B) and crankshaft pulley (A).

    Click image to see an enlarged view

    Fig. Crankshaft pulley

  30.  
  31. Remove the crankshaft flange (A).

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    Fig. Crankshaft flange

  32.  
  33. Remove the 5 bolts (B) and timing belt lower cover (A).

    Click image to see an enlarged view

    Fig. Timing belt lower cover

  34.  

To install:

  1. Install timing belt lower cover and secure with the 5 bolts. Tighten and torque to 7 ft. lbs. (10 Nm).
  2.  
  3. Install crankshaft flange.
  4.  
  5. Install crankshaft pulley and secure with the crankshaft pulley bolt. Tighten and torque to 125-133 ft. lbs. (170-180 Nm).
  6.  
  7. Install the timing belt upper cover and secure with the 4 bolts. Tighten and torque to 7 ft. lbs. (10 Nm).
  8.  
  9. Install the water pump pulley and loosely secure with the 4 bolts.
  10.  
  11. Install the power steering, the air compressor and the alternator belts.
  12.  
  13. Tighten all 4 water pump pulley bolts to 7 ft. lbs. (10 Nm).
  14.  
  15. Install the stay plate and bolts. Tighten and torque to 55 ft. lbs. (69 Nm).
  16.  
  17. Install engine mounting brackets, secure with bolts and nuts. Tighten and torque to 80 ft. lbs. (94 Nm).
  18.  
  19. Lower the jack and remove from under the vehicle.
  20.  
  21. Install the RH side cover and secure with 2 bolts.
  22.  
  23. Install the RH front wheel.
  24.  
  25. Install the engine cover.
  26.  

 
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