Hyundai_Tucson_2005

Brake Disc (Rotor)

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Removal & Installation



  1. Loosen the wheel nuts slightly. Raise the front of the vehicle, and make sure it is securely supported.
  2.  
  3. Remove the front wheel and tire (A) from front hub (B).
    CAUTION
    Be careful not to damage the hub bolts (C) then remove the front wheel and tire (A).



    Click image to see an enlarged view

    Fig. Front tire and hub

  4.  
  5. Remove the split pin (A), then remove castle nut (B) and washer (C) from the front hub while applying the brake.

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    Fig. Split pin, castle nut and washer

  6.  
  7. Remove the caliper mounting bolts (A), and hang the caliper assembly (B) to one side. To prevent damage to the caliper assembly or brake hose, use a short piece of wire to hang the caliper from the undercarriage.

    Click image to see an enlarged view

    Fig. Brake caliper assembly

  8.  
  9. Remove the wheel speed sensor (B) from the knuckle (A).

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    Fig. Speed sensor location

  10.  
  11. Disconnect the tie rod end ball joint (C) from the knuckle (D) using the special tool (09568-34000).

    Click image to see an enlarged view

    Fig. Tie rod and ball joint location

  12.  
  13. Remove the split pin (A).
  14.  
  15. Remove the castle nut (B).
  16.  
  17. Disconnect the ball joint (C) from knuckle (D) using the special tool (09568-34000).

    Click image to see an enlarged view

    Fig. Removing the ball joint

  18.  
  19. Remove the lower arm ball joint mounting bolts(A).

    Click image to see an enlarged view

    Fig. Removing the lower arm ball joint

  20.  
  21. Remove the strut lower arm mounting bolts (A).

    Click image to see an enlarged view

    Fig. Removing the strut lower arm

  22.  
  23. Remove the hub and the knuckle assembly (B).
    CAUTION
    Be careful not to damage the boot and rotor teeth.

  24.  

To install:

  1. Reverse the order of the removal procedure.
  2.  

 
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