ION 2006-2007

Removal & Installation

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  1. Pull out on the accessory trim plate in order to release the retaining fasteners.
  2.  
  3. Disconnect the accessory trim plate electrical connector(s).
  4.  
  5. Remove the screws from the radio and pull the radio out.
  6.  
  7. Disconnect the radio electrical connectors and remove the radio.
    NOTE
    Do not bend the mode and temperature cables.

  8.  
  9. Disconnect the mode and temperature cables from the HVAC control assembly.
  10.  
  11. Disconnect the HVAC control assembly electrical connectors.
  12.  
  13. Remove the HVAC control assembly screws and remove the HVAC control assembly.
  14.  

To install:

  1. Install the HVAC control assembly.
    NOTE
    Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2.  
  3. Install the HVAC control screws, and tighten the screws to 22 inch lbs. (2.5 Nm).
    NOTE
    Do not bend the mode and temperature cables.

  4.  
  5. Connect the mode and temperature cables to the HVAC control assembly.
  6.  
  7. Connect the HVAC control assembly electrical connectors.
  8.  
  9. Place the radio in the vehicle and connect the radio electrical connectors.
  10.  
  11. Push the radio into position.
  12.  
  13. Install the radio screws, and tighten the screws to 22 inch lbs. (2.5 Nm).
  14.  
  15. Connect the accessory trim plate electrical connector(s).
  16.  
  17. Align the retaining fasteners with the I/P.
  18.  
  19. Push on the outer edge of the accessory trim plate in order to secure the retaining fasteners.
  20.  

 
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