ION 2006-2007

Removal & Installation

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  1. Remove the fuel pump module assembly.
  2.  
  3. Release the fuel level sensor wiring harness from the molded-in tab (1) on the pump module bowl.
  4.  
  5. Disconnect the fuel level sensor electrical connector from the pump module.
  6.  
  7. Depress the retaining tab (2) on the sensor and begin to slide the level sensor away from the pump module.
  8.  
  9. Carefully slide the level sensor the rest of the way off of the pump module.

    Click image to see an enlarged view

    Fig. The removal and installation of the fuel level sensor

  10.  

To install:

  1. Carefully slide the fuel level sensor into the slots on the fuel pump module bowl. Secure the retaining tab (2) on the sensor into the slot on the pump module bowl.
  2.  
  3. Connect the fuel level sensor electrical connector to the pump module. Install the fuel level sensor wiring harness to the molded-in tab (1) on the pump module bowl.
  4.  
  5. Install the fuel pump module assembly.
  6.  

 
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