ION 2006-2007

Fuel Pump


Removal & Installation

  1. Before servicing the vehicle, refer to the Precautions Section.
  3. Properly relieve the fuel system pressure.
  5. Remove or disconnect the following:

    Negative battery cable
    Fuel tank
    Fuel lines from the fuel pump module cover
    Fuel pump module retaining ring with a Sending Unit Wrench, J43827
    Pull the retaining clip toward the float arm and lift up
    Fuel pump straight up from the fuel tank
    Fuel pump tank seal and discard the seal
    Fuel feed line from the bottom of the fuel pump cover with Clamp Pliers J43914
    Fuel pump electrical connector

    Click image to see an enlarged view

    Fig. Remove the fuel pump cover lockring



To install:

  1. Install or connect the following:

    Fuel pump feed line to the cover
    Fuel pump electrical connector
    Fuel pump to the new seal
    Fuel pump cover lockring with Tool J-43827
    Fuel lines and wiring harness
    Fuel tank. Tighten the strap bolts to 18 ft. lbs. (25 Nm).
    Negative battery cable

  3. Start the vehicle and check for leaks, repair if necessary.