ION 2006-2007

Fuel Pump

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Properly relieve the fuel system pressure.
  4.  
  5. Remove or disconnect the following:

    Negative battery cable
     
    Fuel tank
     
    Fuel lines from the fuel pump module cover
     
    Fuel pump module retaining ring with a Sending Unit Wrench, J43827
     
    Pull the retaining clip toward the float arm and lift up
     
    Fuel pump straight up from the fuel tank
     
    Fuel pump tank seal and discard the seal
     
    Fuel feed line from the bottom of the fuel pump cover with Clamp Pliers J43914
     
    Fuel pump electrical connector

    Click image to see an enlarged view

    Fig. Remove the fuel pump cover lockring

     

  6.  

To install:

  1. Install or connect the following:

    Fuel pump feed line to the cover
     
    Fuel pump electrical connector
     
    Fuel pump to the new seal
     
    Fuel pump cover lockring with Tool J-43827
     
    Fuel lines and wiring harness
     
    Fuel tank. Tighten the strap bolts to 18 ft. lbs. (25 Nm).
     
    Negative battery cable
     

  2.  
  3. Start the vehicle and check for leaks, repair if necessary.
  4.  

 
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