ION, L-Series, S-Series 1999-2005

Torque Specifications

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TORQUE SPECIFICATIONS
All readings in ft. lbs.
YearEngine Displacement LitersEngine ID/VINCylinder Head BoltsMain Bearing BoltsRod Brearing BoltsCrankshaft Damper BoltsFlywheel BoltsManifoldSpark PlugsOil Pan Drain Plug
                IntakeExhaust    
19991.97-373315959 -22 -13 -20  
  1.98-373315959 -22 -16 -20  
1- Step 1: 22 ft. lbs.
2- Flexplate specification: 39 ft. lbs. Plus 25 degrees
3- Studs: 106 inch lbs.
4- Step 1: 22 ft. lbs.
5- 15 ft. lbs. Plus 70 degrees Plus 20 degrees
6- 74 ft. lbs. Plus 75 degrees
7- 89 inch lbs.
8- Step 1: 22 ft. lbs.
9- Step 1: 37 ft. lbs.
10- 15 ft. lbs. Plus 70 degrees
11- 18 ft. lbs. Plus 100 degrees
12- Intake manifold to head nut and bolt: 18 inch lbs.
13- Exhaust manifold to head nut: 106 inch lbs.
TORQUE SPECIFICATIONS
All readings in ft. lbs.
YearEngine Displacement LitersEngine ID/VINCylinder Head BoltsMain Bearing BoltsRod Brearing BoltsCrankshaft Damper BoltsFlywheel BoltsManifoldSpark PlugsOil Pan Drain Plug
                IntakeExhaust    
20001.97-373315959 -22 -13 -20  
  1.98-373315959 -22 -16 -20  
  2.2F--18-59 --1315  
  3.0R--261559 -151518  
1- Step 1: 22 ft. lbs.
2- Flexplate specification: 39 ft. lbs. Plus 25 degrees
3- Studs: 106 inch lbs.
4- Step 1: 22 ft. lbs.
5- 15 ft. lbs. Plus 70 degrees Plus 20 degrees
6- 74 ft. lbs. Plus 75 degrees
7- 89 inch lbs.
8- Step 1: 22 ft. lbs.
9- Step 1: 37 ft. lbs.
10- 15 ft. lbs. Plus 70 degrees
11- 18 ft. lbs. Plus 100 degrees
12- Intake manifold to head nut and bolt: 18 inch lbs.
13- Exhaust manifold to head nut: 106 inch lbs.
TORQUE SPECIFICATIONS
All readings in ft. lbs.
YearEngine Displacement LitersEngine ID/VINCylinder Head BoltsMain Bearing BoltsRod Brearing BoltsCrankshaft Damper BoltsFlywheel BoltsManifoldSpark PlugsOil Pan Drain Plug
                IntakeExhaust    
20011.97-373315959 -22 -13 -20  
  1.98-373315959 -22 -16 -20  
  2.2F--18-59 --1315  
  3.0R--261559 -151518  
1- Step 1: 22 ft. lbs.
2- Flexplate specification: 39 ft. lbs. Plus 25 degrees
3- Studs: 106 inch lbs.
4- Step 1: 22 ft. lbs.
5- 15 ft. lbs. Plus 70 degrees Plus 20 degrees
6- 74 ft. lbs. Plus 75 degrees
7- 89 inch lbs.
8- Step 1: 22 ft. lbs.
9- Step 1: 37 ft. lbs.
10- 15 ft. lbs. Plus 70 degrees
11- 18 ft. lbs. Plus 100 degrees
12- Intake manifold to head nut and bolt: 18 inch lbs.
13- Exhaust manifold to head nut: 106 inch lbs.
TORQUE SPECIFICATIONS
All readings in ft. lbs.
YearEngine Displacement LitersEngine ID/VINCylinder Head BoltsMain Bearing BoltsRod Brearing BoltsCrankshaft Damper BoltsFlywheel BoltsManifoldSpark PlugsOil Pan Drain Plug
                IntakeExhaust    
20021.97-373315959 -22 -13 -20  
  1.98-373315959 -22 -16 -20  
  2.2F--18---1315  
  3.0R--2615-151518  
1- Step 1: 22 ft. lbs.
2- Flexplate specification: 39 ft. lbs. Plus 25 degrees
3- Studs: 106 inch lbs.
4- Step 1: 22 ft. lbs.
5- 15 ft. lbs. Plus 70 degrees Plus 20 degrees
6- 74 ft. lbs. Plus 75 degrees
7- 89 inch lbs.
8- Step 1: 22 ft. lbs.
9- Step 1: 37 ft. lbs.
10- 15 ft. lbs. Plus 70 degrees
11- 18 ft. lbs. Plus 100 degrees
12- Intake manifold to head nut and bolt: 18 inch lbs.
13- Exhaust manifold to head nut: 106 inch lbs.
TORQUE SPECIFICATIONS
All readings in ft. lbs.
YearEngine Displacement LitersEngine ID/VINCylinder Head BoltsMain Bearing BoltsRod Brearing BoltsCrankshaft Damper BoltsFlywheel BoltsManifoldSpark PlugsOil Pan Drain Plug
                IntakeExhaust    
20031.97-373315959 -22 -13 -20  
  1.98-373315959 -22 -16 -20  
  2.2F--18---1315  
  3.0R--2615-151518  
1- Step 1: 22 ft. lbs.
2- Flexplate specification: 39 ft. lbs. Plus 25 degrees
3- Studs: 106 inch lbs.
4- Step 1: 22 ft. lbs.
5- 15 ft. lbs. Plus 70 degrees Plus 20 degrees
6- 74 ft. lbs. Plus 75 degrees
7- 89 inch lbs.
8- Step 1: 22 ft. lbs.
9- Step 1: 37 ft. lbs.
10- 15 ft. lbs. Plus 70 degrees
11- 18 ft. lbs. Plus 100 degrees
12- Intake manifold to head nut and bolt: 18 inch lbs.
13- Exhaust manifold to head nut: 106 inch lbs.
TORQUE SPECIFICATIONS
All readings in ft. lbs.
YearEngine Displacement LitersEngine ID/VINCylinder Head BoltsMain Bearing BoltsRod Brearing BoltsCrankshaft Damper BoltsFlywheel BoltsManifoldSpark PlugsOil Pan Drain Plug
                IntakeExhaust    
20041.97-373315959 -22 -13 -20  
  1.98-373315959 -22 -16 -20  
  2.2F--18---1315  
  3.0R--2615-151518  
1- Step 1: 22 ft. lbs.
2- Flexplate specification: 39 ft. lbs. Plus 25 degrees
3- Studs: 106 inch lbs.
4- Step 1: 22 ft. lbs.
5- 15 ft. lbs. Plus 70 degrees Plus 20 degrees
6- 74 ft. lbs. Plus 75 degrees
7- 89 inch lbs.
8- Step 1: 22 ft. lbs.
9- Step 1: 37 ft. lbs.
10- 15 ft. lbs. Plus 70 degrees
11- 18 ft. lbs. Plus 100 degrees
12- Intake manifold to head nut and bolt: 18 inch lbs.
13- Exhaust manifold to head nut: 106 inch lbs.
TORQUE SPECIFICATIONS
All readings in ft. lbs.
YearEngine Displacement LitersEngine ID/VINCylinder Head BoltsMain Bearing BoltsRod Brearing BoltsCrankshaft Damper BoltsFlywheel BoltsManifoldSpark PlugsOil Pan Drain Plug
                IntakeExhaust    
20051.97-373315959 -22 -13 -20  
  1.98-373315959 -22 -16 -20  
  2.0F-------15  
  2.2F--18----15  
  3.0R--2615-151518  
1- Step 1: 22 ft. lbs.
2- Flexplate specification: 39 ft. lbs. Plus 25 degrees
3- Studs: 106 inch lbs.
4- Step 1: 22 ft. lbs.
5- 15 ft. lbs. Plus 70 degrees Plus 20 degrees
6- 74 ft. lbs. Plus 75 degrees
7- 89 inch lbs.
8- Step 1: 22 ft. lbs.
9- Step 1: 37 ft. lbs.
10- 15 ft. lbs. Plus 70 degrees
11- 18 ft. lbs. Plus 100 degrees
12- Intake manifold to head nut and bolt: 18 inch lbs.
13- Exhaust manifold to head nut: 106 inch lbs.
TORQUE SPECIFICATIONS
all readings in ft. lbs.
YearEngine ID/VINEngine Displacement LitersCylinder Head BoltsMain Bearing BoltsRod Bearing BoltsCrankshaft Damper BoltsFlywheel BoltsManifoldSpark PlugsOil Pan Drain Plug
                IntakeExhaust    
2005P2.0-------1518
  F2.2-------1518
1- Step 1: 22 ft. lbs.
2- 15 ft. lbs. Plus 70 degrees
3- 18 ft. lbs. Plus 100 degrees
4- 74 ft. lbs. Plus 125 degrees
5- Flexplate specification: 39 ft. lbs. Plus 25 degrees
6
7- Intake manifold to head nut and bolt: 89 inch lbs.
8- Exhaust manifold to head nut: 124 inch lbs.
9- 15 ft. lbs. Plus 70 degrees Plus 20 degrees
 
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