ISUZU Amigo/Pick-ups/Rodeo/Trooper 1981-1996

Turbocharger

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REMOVAL & INSTALLATION



See Figure 1



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Fig. Fig. 1: Turbocharger and combination manifold assembly-diesel engine

  1. Disconnect the negative battery cable.
  2.  
  3. Remove the air cleaner and air duct.
  4.  
  5. Disconnect the intake and exhaust hoses from the turbocharger.
  6.  
  7. Disconnect the oil lines from the turbocharger.
  8.  
  9. Remove the turbocharger-to-exhaust manifold nuts, the turbocharger assembly-to-exhaust pipe nuts and the turbocharger assembly.
  10.  
  11. Clean the gasket mounting surfaces. Refill the turbocharger with clean engine oil.
  12.  

To install:
  1. Using a new gasket, install the turbocharger-to-exhaust manifold nuts to 16-23 ft. lbs. (21-33 Nm) and the turbocharger assembly-to-exhaust pipe nuts to 16-23 ft. lbs. (21-33 Nm).
  2.  
  3. Connect the oil feed lines to the turbocharger.
  4.  
  5. Connect the intake and exhaust hoses to the turbocharger.
  6.  
  7. Install the air cleaner and air duct.
  8.  
  9. Connect the negative battery cable.
  10.  

 
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