Isuzu_Amigo_1998-2000

Engine

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Removal & Installation



2.2L Engine
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Relieve the fuel system pressure.
  6.  
  7. Remove or disconnect the following:

    Battery
     
    Hood
     
    Accessory drive belt
     
    Accelerator cable
     
    Air intake assembly
     
    Engine wiring harness connectors at left rear of the engine compartment
     
    Brake booster vacuum line
     
    Engine ground cables
     
    Clutch fluid line bracket and slave cylinder
     
    Fuel lines and bracket
     
    Exhaust front pipe
     
    Transmission
     
    A/C compressor
     
    Power steering pump
     
    Chassis harness connectors at right rear of the engine compartment
     
    Frame ground cable
     
    Radiator hoses
     
    Heater hoses
     
    Cooling fan connector
     
    Cooling fan and shroud
     
    Radiator
     
    Left and right engine mounts
     

  8.  
  9. Lift the engine from the vehicle.

    Click image to see an enlarged view

    Fig. Left and right motor mounts-2.2L engine

  10.  

To install:

  1. Position the engine in the engine compartment.
  2.  
  3. Install or connect the following:

    Left and right engine mounts. Tighten the fasteners to 30 ft. lbs. (41 Nm).
     
    Radiator
     
    Cooling fan and shroud
     
    Cooling fan connector
     
    Heater hoses
     
    Radiator hoses
     
    Frame ground cable
     
    Chassis harness connectors at right rear of the engine compartment
     
    Power steering pump
     
    A/C compressor
     
    Transmission
     
    Exhaust front pipe
     
    Fuel lines and bracket
     
    Clutch fluid line bracket and slave cylinder
     
    Engine ground cables
     
    Brake booster vacuum line
     
    Engine wiring harness connectors at left rear of the engine compartment
     
    Air intake assembly
     
    Accelerator cable
     
    Accessory drive belts
     
    Hood
     
    Battery
     

  4.  
  5. Fill the cooling system.
  6.  
  7. Start the engine and check for leaks.
  8.  

3.2L Engine
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2.  
  3. Drain the cooling system.
  4.  
  5. Relieve the fuel system pressure.
  6.  
  7. Remove or disconnect the following:

    Battery
     
    Hood
     
    Accelerator cable
     
    Cruise control cable
     
    Air intake assembly
     
    Canister vacuum hose
     
    Brake booster vacuum hose
     
    Engine wiring harness connectors
     
    Front axle harness connector, if equipped
     
    Transmission harness connector and bracket
     
    Frame ground cable
     
    Firewall ground cable
     
    Starter harness connectors
     
    Alternator harness connectors
     
    Coolant overflow reservoir hose
     
    Radiator hoses
     
    Cooling fan and shroud
     
    Accessory drive belt
     
    Power steering pump
     
    A/C compressor
     
    Heated Oxygen (HO 2 S) sensor connectors
     
    Exhaust front pipes
     
    Heater hoses
     
    Fuel lines
     
    Transmission
     
    Left and right engine mounts
     

  8.  
  9. Lift the engine from the vehicle.
  10.  

To install:

  1. Lower the engine into the vehicle.
  2.  
  3. Install or connect the following:

    Left and right engine mounts. Tighten the bolts to 30 ft. lbs. (41 Nm) and the nuts to 37 ft. lbs. (50 Nm).
     
    Transmission
     
    Fuel lines
     
    Heater hoses
     
    Exhaust front pipes
     
    Heated Oxygen (HO 2 S) sensor connectors
     
    A/C compressor
     
    Power steering pump
     
    Accessory drive belt
     
    Cooling fan and shroud
     
    Radiator hoses
     
    Coolant overflow reservoir hose
     
    Alternator harness connectors
     
    Starter harness connectors
     
    Firewall ground cable
     
    Frame ground cable
     
    Transmission harness connector and bracket
     
    Front axle harness connector, if equipped
     
    Engine wiring harness connectors
     
    Brake booster vacuum hose
     
    Canister vacuum hose
     
    Air intake assembly
     
    Cruise control cable
     
    Accelerator cable
     
    Hood
     
    Battery
     

  4.  
  5. Fill the cooling system.
  6.  
  7. Start the engine and check for leaks.
  8.  

 
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