Isuzu Cars and Trucks 1981-1991

Tailgate (Trunk Lid, Hatch)

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REMOVAL AND INSTALLATION
  1. Disassemble tailgate inner panel to gain access to wiring harness. Disconnect and remove tailgate harness.
  2.  
  3. If equipped, remove the bolt, nut and washer that attach the tailgate checker to the frame. On some trucks a tailgate cable assembly is used.
  4.  
  5. Disconnect the tailgate struts (if equipped).
  6.  


CAUTION
An assistant is necessary to remove the tailgate. Serious injury can result from attempting to remove the tailgate alone.

  1. With an assistant supporting the tailgate, remove the tailgate hinge bolts. Remove the tailgate.
  2.  

To Install:

  1. Clean and lubricate the hinges, hinge bolt holes and checker assembly with grease.
  2.  
  3. Align the tailgate and install the hinge bolts.
  4.  
  5. Tighten hinge bolts with moderate torque. DO NOT tighten down all the way.
  6.  
  7. Close tailgate slowly to check alignment. DO NOT slam tailgate closed. In most cases tailgate adjustment will be necessary.
  8.  
  9. Open tailgate, loosen hinge bolts and adjust so that all clearances are even and panel is flush with body. Hold clearance as far as possible.
  10.  


NOTE
It may be necessary to loosen tailgate and/or body-side hinge bolts to correctly adjust tailgate. Body shims may be necessary to adjust tailgate or striker with body.

  1. After alignment is satisfactory, tighten hinge bolts to 18-25 ft. lbs.
  2.  
  3. Adjust striker by loosening mounting screws and tapping with a plastic hammer. The striker should be parallel with the dovetail on the latch mechanism. One or two shims are needed to control correct engagement of striker with the latch. Torque striker screws to 10 ft. lbs.
  4.  



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Fig. Amigo tailgate assembly



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Fig. RWD Impulse tailgate assembly



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Fig. Rodeo upper tailgate assembly



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Fig. Rodeo lower tailgate assembly



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Fig. Trooper tailgate assembly



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Fig. FWD I-Mark trunk lid assembly



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Fig. FWD I-Mark tailgate assembly



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Fig. FWD Impulse hatch assembly

 
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