Isuzu_Rodeo_Rodeo_Sport_1997-2004

Alternator

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Removal & Installation



2.2L Engine
  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Accessory drive belt
     
    Alternator harness connectors
     
    Alternator
     

  4.  

To install:

Install or connect the following:



Alternator. Tighten the long bolt to 26 ft. lbs. (35 Nm) and the short bolt to 15 ft. lbs. (20 Nm).
 
Alternator harness connectors
 
Accessory drive belt
 
Negative battery cable
 

2.2L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following: Negative battery cableAccessory drive beltAlternator harness connectorsAlternator

    Negative battery cable
     
    Accessory drive belt
     
    Alternator harness connectors
     
    Alternator
     

  4.  

3.2L And 3.5L Engines
  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Accessory drive belt (1)
     
    Alternator harness connectors (4)
     
    Bolts (3)
     
    Alternator (2)

    Click image to see an enlarged view

    Fig. Alternator removal-3.2L and 3.5L Engines

     

  4.  

To install:

Install or connect the following:



Alternator. Tighten the 10mm bolt to 30 ft. lbs. (41 Nm) and the 8mm bolt to 15 ft. lbs. 21 Nm).
 
Alternator harness connectors
 
Accessory drive belt
 
Negative battery cable
 

3.2L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following: Negative battery cableAccessory drive beltAlternator harness connectorsAlternator

    Negative battery cable
     
    Accessory drive belt
     
    Alternator harness connectors
     
    Alternator
     

  4.  

3.5L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following: Negative battery cableAccessory drive beltAlternator wiring connectorsAlternator

    Negative battery cable
     
    Accessory drive belt
     
    Alternator wiring connectors
     
    Alternator
     

  4.  

Installation
2.2L Engine

Install or connect the following:



Alternator. Tighten the long bolt to 26 ft. lbs. (35 Nm) and the short bolt to 15 ft. lbs. (20 Nm).
 
Alternator harness connectors
 
Accessory drive belt
 
Negative battery cable
 

3.2L Engine

Install or connect the following:



Alternator. Tighten the 10mm bolt to 30 ft. lbs. (41 Nm) and the 8mm bolt to 15 ft. lbs. 21 Nm).
 
Alternator harness connectors
 
Accessory drive belt
 
Negative battery cable
 

3.5L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Install or connect the following: Alternator. Tighten the 10mm bolts to 30 ft. lbs. (41 Nm) and the 8mm bolts to 15 ft. lbs. (21 Nm).Alternator wiring connectorsAccessory drive beltNegative battery cable

    Alternator. Tighten the 10mm bolts to 30 ft. lbs. (41 Nm) and the 8mm bolts to 15 ft. lbs. (21 Nm).
     
    Alternator wiring connectors
     
    Accessory drive belt
     
    Negative battery cable
     

  4.  

Testing



2.2L Engine
  1. Disconnect battery.
  2.  
  3. Close off connecting cable from alternator terminal "B+".
  4.  
  5. Set ammeter (measuring range 100A) in disconnected line.
  6.  
  7. Connect controllable load resistor to battery terminal.
  8.  
  9. Set resistor in front of connection to "0"; connect first to battery, then to resistor.
  10.  
  11. Connect tachometer.
  12.  
  13. Connect oscilloscope according to manufacturer's instructions.
  14.  
  15. Connect battery.
  16.  
  17. Start engine and read off resulting current at various engine speeds

    Click image to see an enlarged view

    Fig. Load resistor, set parallel to battery (1), battery (2), voltmeter (3), ammeter (4), ignition lock (5), charge telltale (6) and alternator (7)-2.2L engine

  18.  
  19. Adjust load resistor, if the required load currents are not attained.
  20.  
  21. The shape of the voltage curves on oscilloscope curve should be regular.
  22.  
  23. Test value: 5 to 7A.
  24.  
  25. If the required minimum current intensity is not attained, or if the oscilloscope picture shows variations, the alternator should be overhauled

    Click image to see an enlarged view

    Fig. Proper oscilloscope picture-2.2L engine



    Click image to see an enlarged view

    Fig. Battery (1), ignition lock (2), charge telltale (3), resistor, for attainment of load current with the battery set in series (4), voltmeter (5), ammeter (6) and alternator (7)-2.2L engine

  26.  

3.2L & 3.5L Engines
  1. Disconnect the wiring connector from generator.
  2.  
  3. For 3.2L engines, with the engine OFF , turn ignition switch ON and connect a voltmeter between connector terminal L (1) and ground or between terminal IG (2) and ground.
  4.  
  5. For 3.5L engines, with the engine OFF , turn ignition switch OFF and connect a voltmeter between connector terminal L (1) and ground or between terminal S (2) and ground.

    Click image to see an enlarged view

    Fig. With the engine stopped, turn starter switch to "on" and connect a voltmeter between connector terminal L (1) and ground or between terminal IG (2) and ground-3.2L engine



    Click image to see an enlarged view

    Fig. With the engine stopped, turn starter switch to "on" and connect a voltmeter between connector terminal L (1) and ground or between terminal S (2) and ground-3.5L engine

  6.  
  7. If voltage is not present, the line between battery and connector is disconnected and so requires repair.
  8.  
  9. Reconnect the wiring connector to the generator, run the engine at middle speed, and turn off all electrical devices other than engine.
  10.  
  11. Measure battery voltage. If it exceeds 16V, repair or replace the generator.
  12.  
  13. Connect an ammeter to output terminal of generator, and measure output current under load by turning on the other electrical devices (ex. headlights). At this time the amperes must not be less than 15A and the voltage must not be less than 13V.
  14.  

 
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