Isuzu_Rodeo_Rodeo_Sport_1997-2004

Fuel Pump

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Removal & Installation



1997-03 Models
  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Relieve fuel system pressure.
  4.  
  5. Drain the fuel tank.
  6.  
  7. Remove or disconnect the following:

    Negative battery cable
     
    Fuel filler and vent hoses
     
    Fuel tank skid plate
     
    Fuel tank wiring connectors
     
    Fuel supply and return lines
     
    Fuel tank
     
    Fuel pump assembly

    Click image to see an enlarged view

    Fig. Fuel pump assembly mounting

     

  8.  

To install:

  1. Install or connect the following:

    Fuel pump assembly
     
    Fuel tank. Tighten the bolts to 27 ft. lbs. (36 Nm).
     
    Fuel supply and return lines
     
    Fuel tank wiring connectors
     
    Fuel tank skid plate
     
    Fuel filler and vent hoses
     
    Negative battery cable
     

  2.  
  3. Start the engine and check for leaks.
  4.  

2004 Models
  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Relieve fuel system pressure.
  4.  
  5. Disconnect the battery ground.
  6.  
  7. Drain the fuel tank.
  8.  
  9. Support the tank with a jack.
  10.  
  11. Disconnect the hoses and wiring at the tank module.
  12.  
  13. Remove the 5 bolts and one nut securing the tank.
  14.  
  15. Lower the tank.
  16.  
  17. Remove the pump unit retainer as shown.

    Click image to see an enlarged view

    Fig. Removing the pump unit retainer

  18.  
  19. Installation is the reverse of removal. Use a new seal. Torque the tank bolts and nut to 50 ft. lbs. (68 Nm).
  20.  

 
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