Isuzu_Rodeo_Rodeo_Sport_1997-2004

Transfer Case Unit

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Removal & Installation



  1. Before servicing the vehicle, refer to the Precautions section.
  2.  
  3. Remove or disconnect the following: Negative battery cableTransfer case skid plateFront and rear driveshaftsHeated Oxygen (HO2S) sensor connectorsLeft and right exhaust front pipesTransfer case control lever knobSelector lever assemblyTransfer case control leverVehicle Speed (VSS) sensor connector4 wheel drive switch connector4 wheel drive actuator connectorTransfer case flange fastenersTransfer case

    Negative battery cable
     
    Transfer case skid plate
     
    Front and rear driveshafts
     
    Heated Oxygen (HO2S) sensor connectors
     
    Left and right exhaust front pipes
     
    Transfer case control lever knob
     
    Selector lever assembly
     
    Transfer case control lever
     
    Vehicle Speed (VSS) sensor connector
     
    4 wheel drive switch connector
     
    4 wheel drive actuator connector
     
    Transfer case flange fasteners
     
    Transfer case
     

  4.  

To install:

  1. Install or connect the following: Transfer case. Tighten the flange fasteners to 34 ft. lbs. (46 Nm).4 wheel drive actuator connector4 wheel drive switch connectorVSS sensor connectorTransfer case control leverSelector lever assemblyTransfer case control lever knobLeft and right exhaust front pipesHO2S sensor connectorsFront and rear driveshafts. Tighten the bolts to 46 ft. lbs. (63 Nm).Transfer case skid plate. Tighten the bolts to 27 ft. lbs. (37 Nm).Negative battery cable

    Transfer case. Tighten the flange fasteners to 34 ft. lbs. (46 Nm).
     
    4 wheel drive actuator connector
     
    4 wheel drive switch connector
     
    VSS sensor connector
     
    Transfer case control lever
     
    Selector lever assembly
     
    Transfer case control lever knob
     
    Left and right exhaust front pipes
     
    HO2S sensor connectors
     
    Front and rear driveshafts. Tighten the bolts to 46 ft. lbs. (63 Nm).
     
    Transfer case skid plate. Tighten the bolts to 27 ft. lbs. (37 Nm).
     
    Negative battery cable
     

  2.  

  1. Before servicing the vehicle, refer to the Precautions Section.
  2.  
  3. Remove or disconnect the following:

    Negative battery cable
     
    Transfer case skid plate
     
    Front and rear driveshafts
     
    Heated Oxygen (HO 2 S) sensor connectors
     
    Left and right exhaust front pipes
     
    Transfer case control lever knob
     
    Selector lever assembly
     
    Transfer case control lever
     
    Vehicle Speed (VSS) sensor connector
     
    4 wheel drive switch connector
     
    4 wheel drive actuator connector
     
    Transfer case flange fasteners
     
    Transfer case
     

  4.  

To install:

  1. Install or connect the following:

    Transfer case. Tighten the flange fasteners to 34 ft. lbs. (46 Nm) for 1997-03 models; 30 ft. lbs. (41 Nm) for 2004 models.
     
    4 wheel drive actuator connector
     
    4 wheel drive switch connector
     
    VSS sensor connector
     
    Transfer case control lever
     
    Selector lever assembly
     
    Transfer case control lever knob
     
    Left and right exhaust front pipes
     
    HO 2 S sensor connectors
     
    Front and rear driveshafts. Tighten the bolts to 46 ft. lbs. (63 Nm).
     
    Transfer case skid plate. Tighten the bolts to 27 ft. lbs. (37 Nm).
     
    Negative battery cable
     

  2.  

 
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